Students Explore 3D Printing Beyond the Classroom

3D ThinkLink students from DC's Capital Guardian Youth ChalleNGe Academy visit the University of Maryland's Tissue Engineering Lab during Vocational Orientation in April 2016

Vocational Orientation is an important part of YouthQuest’s 3D ThinkLink training because it shows students some of the ways they can use the skills they’re learning in class.

In April, 3D ThinkLink students from Maryland’s Freestate, the District of Columbia’s Capital Guardian and South Carolina Youth ChalleNGe Academies visited businesses and universities to:

  • Deepen their understanding of 3D printing technology;
  • Learn about career opportunities in related fields;
  • Meet people who use 3D design and printing in their occupations;
  • See teamwork, creative thinking and problem solving in action.

At the Rock Hill, S.C., headquarters of our 3D ThinkLink Strategic Partner, 3D Systems, the South Carolina cadets learned about 3D printing’s explosive growth in areas ranging from medicine, automotive and aerospace engineering to fashion and entertainment. Director of Corporate Communications Tim Miller led a tour showing the full line of 3D Systems products and explaining the special applications for each machine. The students, who have only simple, desktop plastic-extrusion 3D printers in their classrooms, were amazed by the variety of printing methods and materials available.

Duncan-Parnell's Camren Summerlin shows students a 3D-printer
Duncan-Parnell’s Camren Summerlin shows students a 3D printer

The SCYCA students began their Vocational Orientation Day with a visit to a business that uses many 3D Systems products in its work with civil engineering clients, Duncan-Parnell in Charlotte, N.C. The staff showed them some of the latest 3D printers and talked about jobs available for operators who have the skills to produce high-quality 3D models. Applications Engineer Camren Summerlin also encouraged the students to consider repairing and maintaining 3D printers as a career.

The day wrapped up in Columbia with a tour of the University of South Carolina’s Department of Mechanical Engineering. Graduate Director Dr. David Rocheleau explained how mechanical engineers “make things and break things” – analyzing the strengths and weakness of materials in research to create better, safer products. In addition to 3D printers, the students saw engineering tools such as a wind tunnel, a century-old milling machine and a huge device that can cut through practically anything using a high-pressure stream of water.

UMD grad student Bao Nguyen explains how this 3D-printed scaffold is used to create a hip bone replacement.
UMD grad student Bao Nguyen explains how this 3D-printed scaffold is used to create a hip bone replacement.

The Maryland and DC students learned about 3D printing’s role in a very different kind of engineering during their visit to the University of Maryland in College Park. They met Laurie Bracaglia, Charlotte Piard, Bao Nguyen and other graduate students in the Tissue Engineering and Biomaterials Lab who are developing innovations such as human bone replacements. The researchers use 3D printing to build delicate forms around which bone cells will grow. The cadets took part in hands-on demonstrations of an emerging technology that would have seemed like science fiction not so long ago.

Our students also discovered how 3D printing fits into the invention process when they  toured Prototype Productions, Inc., in Ashburn, VA, another 3D ThinkLink Strategic Partner. Chief Operating Officer Italo Travez and his staff explained that everyone at PPI – designers, engineers and machine operators – share ideas and work together to find innovative solutions to customers’ needs.

During Vocational Orientation for 3D ThinkLink students from Maryland and DC in April 2016, Prototype Productions COO Italo Travez demonstrates products PPI developed
PPI’s Italo Travez demonstrates some of the products his company developed

Mr. Travez, who emigrated from Ecuador with his family when he was a child, also shared personal stories about what drove him to become a mechanical engineer and how he and his brother, Joe, built their small family business into a state-of-the-art prototyping operation that has developed hundreds of products.

There was even a side-order of innovation during a lunch break at Topgolf Loudoun in Ashburn. Director of Sales Cassandra Taylor led a tour of the facility that puts a high-tech spin on the traditional driving range. Players hit golf balls embedded with RFID (radio frequency identification) chips into targets equipped with sensors that read the chips and send the scoring data back to the players. Although most of the cadets had never touched a golf club, they had fun giving Topgolf a try.

The at-risk teens in our 3D ThinkLink classes typically have a narrow view of the world and their place in it. Many have never been to a high-tech workshop or a major university campus. These Vocational Orientation events help open students’ eyes to what’s possible for them as they plan their next steps into adulthood.

3DThinkLink Students Explore Innovation in Action

Prototype Productions Inc. Co-Founder and CEO Joe Travez with 3DThinkLink students from Capital Guardian Youth ChalleNGe Academy during Vocational Orientation October 15, 2015

Vocational Orientation is an important part of YouthQuest’s 3D ThinkLink Initiative because our program does much more than introduce students to 3D design and printing.

Our goal is to teach at-risk youth to think differently so they can achieve their potential as successful adults. Their brains grow when they are exposed to new things. The more they experience, the more they have to draw on when thinking creatively about solving problems.

Prototype Productions, Inc., our 2015 3D ThinkLink Strategic Partner, teamed up with Topgolf Loudoun this month to provide a valuable Vocational Orientation experience for our students from Maryland’s Freestate ChalleNGe Academy and the District of Columbia’s Capital Guardian Youth ChalleNGe Academy. PPI Co-Founder and CEO Joe Travez organized the October 15 event which focused on innovation.

Innovation in Practice

3DThinkLink students examine 3D-printed objects at Prototype Productions, Inc. during Vocational Orientation
Students examine 3D-printed objects at PPI

As they toured PPI’s headquarters in Ashburn, Virginia, our 3D ThinkLink students discovered that innovative thinking is at the heart of the design, engineering and production work being done there. “Contemplation and action” is how Joe described it to the Cadets.

Chief Technology Officer Ben Feldman explained the ways PPI uses 3D printing, also known as additive manufacturing, along with traditional subtractive manufacturing methods to solve engineering problems.

For example, our students learned how the powered rail system PPI developed for military rifles not only lightens a soldier’s load by as much as 12 pounds by reducing the number of batteries he must carry, but can also be used for sending and receiving potentially lifesaving information on the battlefield.

Another PPI product they saw is a haptic device that mimics a sense of touch for training medical workers to insert IV needles or catheters into patients. Students selected for our advanced immersion training will get to try 3D modeling using haptic devices we recently added to the 3D ThinkLink Lab.

Visiting PPI showed our students some of the ways the technical knowledge and thinking skills they’re learning in class are applied in the working world. It opened their eyes to career paths they might never have considered.

Applied Innovation

From PPI, the group headed to nearby Topgolf Loudoun for a fun, hands-on lesson about innovation in action.

Topgolf Loudoun Facilities Manager Stephen Coffin explains how RFID chip-embedded golf balls are scanned and sorted
Facilities Manager Stephen Coffin explains the innovative technology behind Topgolf

Topgolf puts an imaginative, high-tech spin on the concept of a driving range. The golf balls are embedded with radio frequency identification (RFID) microchips and players try to hit targets in the outfield that are equipped with sensors that read data from the balls. The information is instantly relayed to computers that process the data, tally scores and display the information on players’ monitors.

The three-tiered facility has more than 100 player bays and hundreds of HDTVs, plus big-screen video games and other electronic goodies, all connected to a roomful of computers by miles of cable.

Director of Sales Cassandra Taylor and Facilities Manager Stephen Coffin led a behind-the-scenes tour to explain how everything works. Afterward, the students picked up the clubs and gave it a try. Few of them had ever played golf, but with a little coaching from the Topgolf pros, some of the kids quickly got into the swing of things.

A Capital Guardian ChalleNGe Academy Cadet hits a drive at Topgolf Loudoun during 3D ThinkLink class Vocational Orientation
A student experiences a high-tech twist on golf

It might have looked like just fun and games, but Topgolf was yet another new experience to stimulate creative thinking.

The Maryland and DC students wrapped up their Vocational Orientation Day by visiting the University of Maryland Tissue Engineering and Biomaterials Lab in College Park to see how researchers are using 3D printing to make medical marvels such as blood vessel grafts and bone replacements.

A week later, 25 Cadets from South Carolina Youth ChalleNGe Academy – our largest 3D ThinkLink class ever – toured 3D Systems in Rock Hill, Duncan-Parnell’s 3D printing division in Charlotte and the University of South Carolina’s Department of Mechanical Engineering in Columbia.

Innovation’s Impact

The young people in ChalleNGe programs used to be turned off to education. For any number of reasons, they dropped out or were kicked out of school. They’ve made a commitment to turn their lives around and we’re helping them turn their brains back on.

Spending a day immersed in innovation can be a profound experience for at-risk children. It inspires them to dream big. It reminds them there’s a wide world of possibilities open to them.

We are grateful to all the companies and schools that provide Vocational Orientation tours for our students. In doing so, they are giving back to the community and investing in tomorrow’s workforce.