Students Explore 3D Printing Beyond the Classroom

3D ThinkLink students from DC's Capital Guardian Youth ChalleNGe Academy visit the University of Maryland's Tissue Engineering Lab during Vocational Orientation in April 2016

Vocational Orientation is an important part of YouthQuest’s 3D ThinkLink training because it shows students some of the ways they can use the skills they’re learning in class.

In April, 3D ThinkLink students from Maryland’s Freestate, the District of Columbia’s Capital Guardian and South Carolina Youth ChalleNGe Academies visited businesses and universities to:

  • Deepen their understanding of 3D printing technology;
  • Learn about career opportunities in related fields;
  • Meet people who use 3D design and printing in their occupations;
  • See teamwork, creative thinking and problem solving in action.

At the Rock Hill, S.C., headquarters of our 3D ThinkLink Strategic Partner, 3D Systems, the South Carolina cadets learned about 3D printing’s explosive growth in areas ranging from medicine, automotive and aerospace engineering to fashion and entertainment. Director of Corporate Communications Tim Miller led a tour showing the full line of 3D Systems products and explaining the special applications for each machine. The students, who have only simple, desktop plastic-extrusion 3D printers in their classrooms, were amazed by the variety of printing methods and materials available.

Duncan-Parnell's Camren Summerlin shows students a 3D-printer
Duncan-Parnell’s Camren Summerlin shows students a 3D printer

The SCYCA students began their Vocational Orientation Day with a visit to a business that uses many 3D Systems products in its work with civil engineering clients, Duncan-Parnell in Charlotte, N.C. The staff showed them some of the latest 3D printers and talked about jobs available for operators who have the skills to produce high-quality 3D models. Applications Engineer Camren Summerlin also encouraged the students to consider repairing and maintaining 3D printers as a career.

The day wrapped up in Columbia with a tour of the University of South Carolina’s Department of Mechanical Engineering. Graduate Director Dr. David Rocheleau explained how mechanical engineers “make things and break things” – analyzing the strengths and weakness of materials in research to create better, safer products. In addition to 3D printers, the students saw engineering tools such as a wind tunnel, a century-old milling machine and a huge device that can cut through practically anything using a high-pressure stream of water.

UMD grad student Bao Nguyen explains how this 3D-printed scaffold is used to create a hip bone replacement.
UMD grad student Bao Nguyen explains how this 3D-printed scaffold is used to create a hip bone replacement.

The Maryland and DC students learned about 3D printing’s role in a very different kind of engineering during their visit to the University of Maryland in College Park. They met Laurie Bracaglia, Charlotte Piard, Bao Nguyen and other graduate students in the Tissue Engineering and Biomaterials Lab who are developing innovations such as human bone replacements. The researchers use 3D printing to build delicate forms around which bone cells will grow. The cadets took part in hands-on demonstrations of an emerging technology that would have seemed like science fiction not so long ago.

Our students also discovered how 3D printing fits into the invention process when they  toured Prototype Productions, Inc., in Ashburn, VA, another 3D ThinkLink Strategic Partner. Chief Operating Officer Italo Travez and his staff explained that everyone at PPI – designers, engineers and machine operators – share ideas and work together to find innovative solutions to customers’ needs.

During Vocational Orientation for 3D ThinkLink students from Maryland and DC in April 2016, Prototype Productions COO Italo Travez demonstrates products PPI developed
PPI’s Italo Travez demonstrates some of the products his company developed

Mr. Travez, who emigrated from Ecuador with his family when he was a child, also shared personal stories about what drove him to become a mechanical engineer and how he and his brother, Joe, built their small family business into a state-of-the-art prototyping operation that has developed hundreds of products.

There was even a side-order of innovation during a lunch break at Topgolf Loudoun in Ashburn. Director of Sales Cassandra Taylor led a tour of the facility that puts a high-tech spin on the traditional driving range. Players hit golf balls embedded with RFID (radio frequency identification) chips into targets equipped with sensors that read the chips and send the scoring data back to the players. Although most of the cadets had never touched a golf club, they had fun giving Topgolf a try.

The at-risk teens in our 3D ThinkLink classes typically have a narrow view of the world and their place in it. Many have never been to a high-tech workshop or a major university campus. These Vocational Orientation events help open students’ eyes to what’s possible for them as they plan their next steps into adulthood.

3DThinkLink Students Explore Innovation in Action

Prototype Productions Inc. Co-Founder and CEO Joe Travez with 3DThinkLink students from Capital Guardian Youth ChalleNGe Academy during Vocational Orientation October 15, 2015

Vocational Orientation is an important part of YouthQuest’s 3D ThinkLink Initiative because our program does much more than introduce students to 3D design and printing.

Our goal is to teach at-risk youth to think differently so they can achieve their potential as successful adults. Their brains grow when they are exposed to new things. The more they experience, the more they have to draw on when thinking creatively about solving problems.

Prototype Productions, Inc., our 2015 3D ThinkLink Strategic Partner, teamed up with Topgolf Loudoun this month to provide a valuable Vocational Orientation experience for our students from Maryland’s Freestate ChalleNGe Academy and the District of Columbia’s Capital Guardian Youth ChalleNGe Academy. PPI Co-Founder and CEO Joe Travez organized the October 15 event which focused on innovation.

Innovation in Practice

3DThinkLink students examine 3D-printed objects at Prototype Productions, Inc. during Vocational Orientation
Students examine 3D-printed objects at PPI

As they toured PPI’s headquarters in Ashburn, Virginia, our 3D ThinkLink students discovered that innovative thinking is at the heart of the design, engineering and production work being done there. “Contemplation and action” is how Joe described it to the Cadets.

Chief Technology Officer Ben Feldman explained the ways PPI uses 3D printing, also known as additive manufacturing, along with traditional subtractive manufacturing methods to solve engineering problems.

For example, our students learned how the powered rail system PPI developed for military rifles not only lightens a soldier’s load by as much as 12 pounds by reducing the number of batteries he must carry, but can also be used for sending and receiving potentially lifesaving information on the battlefield.

Another PPI product they saw is a haptic device that mimics a sense of touch for training medical workers to insert IV needles or catheters into patients. Students selected for our advanced immersion training will get to try 3D modeling using haptic devices we recently added to the 3D ThinkLink Lab.

Visiting PPI showed our students some of the ways the technical knowledge and thinking skills they’re learning in class are applied in the working world. It opened their eyes to career paths they might never have considered.

Applied Innovation

From PPI, the group headed to nearby Topgolf Loudoun for a fun, hands-on lesson about innovation in action.

Topgolf Loudoun Facilities Manager Stephen Coffin explains how RFID chip-embedded golf balls are scanned and sorted
Facilities Manager Stephen Coffin explains the innovative technology behind Topgolf

Topgolf puts an imaginative, high-tech spin on the concept of a driving range. The golf balls are embedded with radio frequency identification (RFID) microchips and players try to hit targets in the outfield that are equipped with sensors that read data from the balls. The information is instantly relayed to computers that process the data, tally scores and display the information on players’ monitors.

The three-tiered facility has more than 100 player bays and hundreds of HDTVs, plus big-screen video games and other electronic goodies, all connected to a roomful of computers by miles of cable.

Director of Sales Cassandra Taylor and Facilities Manager Stephen Coffin led a behind-the-scenes tour to explain how everything works. Afterward, the students picked up the clubs and gave it a try. Few of them had ever played golf, but with a little coaching from the Topgolf pros, some of the kids quickly got into the swing of things.

A Capital Guardian ChalleNGe Academy Cadet hits a drive at Topgolf Loudoun during 3D ThinkLink class Vocational Orientation
A student experiences a high-tech twist on golf

It might have looked like just fun and games, but Topgolf was yet another new experience to stimulate creative thinking.

The Maryland and DC students wrapped up their Vocational Orientation Day by visiting the University of Maryland Tissue Engineering and Biomaterials Lab in College Park to see how researchers are using 3D printing to make medical marvels such as blood vessel grafts and bone replacements.

A week later, 25 Cadets from South Carolina Youth ChalleNGe Academy – our largest 3D ThinkLink class ever – toured 3D Systems in Rock Hill, Duncan-Parnell’s 3D printing division in Charlotte and the University of South Carolina’s Department of Mechanical Engineering in Columbia.

Innovation’s Impact

The young people in ChalleNGe programs used to be turned off to education. For any number of reasons, they dropped out or were kicked out of school. They’ve made a commitment to turn their lives around and we’re helping them turn their brains back on.

Spending a day immersed in innovation can be a profound experience for at-risk children. It inspires them to dream big. It reminds them there’s a wide world of possibilities open to them.

We are grateful to all the companies and schools that provide Vocational Orientation tours for our students. In doing so, they are giving back to the community and investing in tomorrow’s workforce.

Fun, Fundraising at YouthQuest Golf Tournament

Golfers at YouthQuest's 10th Annual Challenge at Trump National Golf Club August 10, 2015

“One day of golf will make a difference for America’s at-risk youth all year long.” YouthQuest supporters just proved that’s more than a slogan for us.

Players, sponsors and volunteers turned out in force in August 10 for the 10th Annual Challenge at Trump National Golf Club.

YouthQuest Co-Founder & President Lynda Mann with Tournament Chairman Bill Hall
YouthQuest Co-Founder & President Lynda Mann with Tournament Chairman Bill Hall

“We couldn’t have had a better event to celebrate our 10th tournament,” said Co-Founder and President Lynda Mann. “The venue, the service, the food, the support of all our participants … We couldn’t have asked for more.”

“During these 10 years, we’ve built a base of sponsors and supporters that understand the importance of our mission to help high school dropouts turn their lives around,” she added.

This year’s tournament will help power the growth of our signature STEM (Science, Technology, Engineering, Math) education project, the 3D ThinkLink Initiative. Our lessons in 3D design and printing help at-risk kids develop sorely needed critical thinking and problem solving skills. Some of the proceeds from the event will go toward improving our 3D lab. We’re also upgrading our website to make the 3D ThinkLink curriculum available for purchase online.

In addition to the funds raised through tournament sponsorships, our silent auction and raffle were the most successful ever, bringing in more than twice as much as last year.

Twenty-five teams of golfers got the rare opportunity to experience the newly remodeled Championship Course at Trump National Golf Club, Washington, DC, where the Senior PGA Championship will be held in 2017.

The CrossFit PR Star team on the final hole at Trump National
The CrossFit PR Star team on the 18th hole

Many of the faces were familiar, but we were pleased to welcome plenty of new players. This year’s field included more women than ever before. And, as always, we had the help of our generous volunteers, many of them from AOC Solutions.

“People tell us they keep coming back because this is the best charity golf tournament they attend all year,” explained Lynda, citing the high quality of the venue and the services provided.

Tournament Committee Chairman Bill Hall praised Trump National Director of Golf Kevin Morris, event planner Mary Hudgins and event coordinator Vicky Kurasz, along with the caddies and the rest of the staff. Last-minute changes are inevitable for an event as large as this one. The Trump National team took it all in stride and delivered an outstanding experience for everyone.

Former MLB pitcher Pete Schourek is pretty handy with a golf club, too.
Former MLB pitcher Pete Schourek knows his way around the links, too.

The early morning drizzle ended just in time for Golf Entertainer Brad Denton get things started with an amazing trick shot demonstration. The weather remained mild – mercifully unlike a typical mid-August Monday in Washington – allowing the players to enjoy a pleasant day on the course.

Most foursomes were matched with a celebrity player. Our VIP guests included speaker and Emmy-winning broadcaster Jan Fox, Major League Baseball alumni Shawn Camp and Pete Schourek, Washington Redskins alumni coordinator Jerry Olsen and former players Mike Bragg, Brian Carpenter, Ricky Ervins, Pat Fischer, Ken Jenkins, Carl Kammerer, Ron McDole, Kirk Mee and Ted Vactor.

Author John Gilstrap at YouthQuest's 2015 Challenge at Trump National tournament reception
Author John Gilstrap signed his new book at the tournament reception

New York Times bestselling author John Gilstrap was with us again this year, signing copies of his new thriller Against All Enemies during the post-tournament reception. Our summer intern, Bria Toussaint, spoke at the reception about her own nonprofit, GRL-PWR, and Loudoun Youth, two organizations with close ties to YouthQuest.

The 10th Annual Challenge at Trump National was a success because of the generosity of our sponsors, silent auction donors, players and volunteers. Special thanks go out to tournament photographer Jeff Mauritzen, Copy General for printing the programs and Staybridge Suites in Chantilly for providing Brad Denton’s lodging.

We also are grateful to Michael Garcia and his staff at Fleming’s Prime Steakhouse & Wine Bar in McLean, Va., for hosting our VIP Reception on August 6, at which we recognized Founders Award winner Scott MacDonald, Volunteer of the Year Edna Davis, Community Partner Derrick Campana of Animal Orthocare and 3D ThinkLink Strategic Partner Joe Travez of Prototype Productions, Inc. Learn more about our award winners here.

Make a note now to join us at the 11th Annual Challenge at Trump National on Monday, August 8, 2016.

Congratulations to Our 2015 Award Winners

YouthQuest Vice President Allen Cage, Founders Award Winner Scott MacDonald and YouthQuest President Lynda Mann at VIP Reception August 6, 2015

YouthQuest Co-Founders Lynda Mann and Allen Cage presented awards on August 6 to individuals and organizations whose support has been crucial to our Foundation’s success.

FOUNDERS AWARD

YouthQuest Founders Award winner Scott MacDonald
Scott MacDonald

When we considered who should receive our first Founders Award, Scott MacDonald immediately came to mind. He is the clear choice for this special recognition as we prepare to celebrate YouthQuest’s 10th anniversary.

Scott, the owner and president of RE/MAX Gateway in Chantilly, Virginia, has been with us from the beginning. Not only has he sponsored every one of our events, he’s held his own fundraisers for YouthQuest. He constantly promotes the values and mission of our Foundation.

Scott sets an outstanding example of personal integrity and commitment to community. He has been vital to our organization since the day YouthQuest was founded. We are grateful for his generous support and proud to honor him with the Founders Award.

VOLUNTEER OF THE YEAR

YouthQuest 2015 Volunteer of the Year Edna Davis of AOC Solutions
Edna Davis

Edna Davis is the quintessential volunteer. She takes on the hard jobs and she gets them done with a smile.

As executive assistant to AOC Solutions President and CEO Allen Cage, Edna’s daily to-do list is a long one. Yet she’s always willing to make time for us because she shares Allen’s passion for helping at-risk youth.

Edna is persuasive and tenacious, as you know if you were at last year’s Challenge at Trump National charity tournament where she got 100 percent of the golfers to buy tickets for the 50/50 raffle.

Regardless of the task – whether behind the scenes or on the front lines – Edna is always there to answer to call for YouthQuest.

3D THINKLINK STRATEGIC PARTNER

Prototype Productions CEO Joe Travez with first 3DThinkLink class during Vocational Orientation in 2013
Joe Travez with first 3DThinkLink class in 2013

Prototype Productions, Inc. in Ashburn, Virginia has hosted tours for our students during every 3D ThinkLink class cycle since the project began in 2013.

These Vocational Orientation visits show the students how 3D design and printing is used in a wide variety of career fields. At PPI, they get to see all the steps in the prototyping process and learn about the importance of innovative thinking and problem solving at work.

CEO Joe Travez makes the experience even more valuable by sharing his personal story with the students. It’s inspirational for these at-risk teens to learn about how he turned away from gangs, embraced education and family, and built a thriving high-tech business from scratch. His message about making smart decisions and going the extra mile to achieve his goals is exactly what our students need to hear.

Because of their consistent support of YouthQuest’s mission, we are pleased to recognize PPI as this year’s 3D ThinkLink Strategic Partner.

COMMUNITY PARTNER

Derrick Campana hosts Vocational Orientation visit to Animal Orthocare in April 2015
Derrick Campana hosts 3D ThinkLink Vocational Orientation tour

We discovered Derrick Campana through our strategic partner, 3D Systems, because they worked together to invent revolutionary 3D-printed legs for a disabled dog named Derby. (Click here to see a video about Derby.)

We’re fortunate to have Derrick’s Animal Orthocare, one of the few businesses in the world that specializes in orthotics and prosthetics for animals, located just a few miles from our headquarters in Chantilly, Virginia.

Animal Orthocare is a favorite stop on Vocational Orientation tours for our 3D ThinkLink students. During a recent visit, they enjoyed Derrick’s hands-on demonstration of making plaster casts of limbs and saw how he used 3D scanning and printing to create customized parts for prosthetics.

Since then, Derrick has been busy developing new mobility devices for animals. He even traveled to Thailand in July to help two elephants that were maimed by land mines. We can’t wait to learn more when we take the next group of Maryland and DC students to Animal Orthocare for Vocational Orientation in October.

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Awards were presented during YouthQuest’s annual VIP Reception, at Fleming’s Prime Steakhouse and Wine Bar in Tysons Corner, Virginia. We thank Fleming’s Operating Partner Michael Garcia and his staff for hosting an outstanding event. Here are more photos from the evening.

VIDEO: A Year of Growth for YouthQuest’s 3D ThinkLink Initiative

Capital Guardian Youth ChalleNGe Academy students use laptop in 3D ThinkLink class

YouthQuest’s project to teach critical thinking and problem solving skills through 3D design and printing reached 60 at-risk teens from South Carolina, Maryland and the District of Columbia in 2014.

This year’s highlights included the participation of students from Maryland’s Freestate and DC’s Capital Guardian Youth ChalleNGe Programs in the USA Science and Engineering Festival in April and the first weeklong immersion training at our 3D ThinkLink Lab at YouthQuest headquarters in Chantilly, Va., in August.

Our students also saw how 3D printing is used by industries and universities during Vocational Orientation events at 3D Systems, Prototype Productions, the Maryland NanoCenter and the University of South Carolina Mechanical Engineering Department.

We look forward to further expansion in 2015 with the formal opening of the 3D ThinkLink Lab and the start of 3D printing classes for grade-schoolers at Boys & Girls Club summer camps in Fairfax County, Va.

You can help us change the lives of more at-risk kids by making a contribution to support our 3D ThinkLink Initiative. CLICK HERE to donate online. You can also contact us at info@youthquestfoundation.org or (703) 234-4633.

Vocational Orientation Has 3D Printing Students Thinking About the Future

3D ThinkLink student Matthew Crews from South Carolina Youth ChalleNGe Academy talks about 3D printing with Rajeev Kulkarni, , Vice President and General Manager of Consumer Solutions for 3D Systems. at the company's headquarters in Rock Hill, SC, Oct. 23, 2014.

In addition to teaching at-risk teens 3D design and printing, YouthQuest’s 3D ThinkLink Initiative shows them how those skills can take them places they never imagined.

Students from our Maryland and DC classes examine objects created with a Cube 3 printer. at 3D Systems factory in Herndon, Va., Oct. 17, 2014.
Students from our Maryland and DC classes examine objects created with a Cube 3 printer.

“Awesome!”

“Crazy!”

“Mind-Blowing!”

Those were a few of the reactions from the 3D ThinkLink students who toured 3D Systems headquarters in Rock Hill, SC, on Oct. 23. The visit was part of Vocational Orientation for the class from South Carolina Youth ChalleNGe Academy.

The students were fascinated by the array of advanced 3D printing technologies and products on display. They had lots of questions about the machines 3D Systems makes and job opportunities in the company, which is our strategic partner in this project.

“I got to learn things about 3D printing that I never knew before, like there are ones that use metal powder and certain machines can use up to a million different colors,” said Cadet Matthew Crews, 16.

UMD grad student Tony Melchiorri tells Capital Guardian students how this 3D printer helps him make blood vessel grafts. at Maryland NanoCenter Oct. 17, 2014
UMD grad student Tony Melchiorri tells Capital Guardian students how this 3D printer helps him make blood vessel grafts.

Cadet Crews enthusiastically discussed his interest in 3D printing with Rajeev Kulkarni, Vice President and General Manager of Consumer Solutions, who was just as eager to hear our students’ thoughts about the Cube 2 printers they use in class. Kulkarni also showed them the newly released Cube 3, which future 3D ThinkLink classes will use.

A week earlier, on Oct. 17, students from our classes at Maryland’s Freestate and the District of Columbia’s Capital Guardian ChalleNGe Academies, watched Cube 3 printers being assembled at the 3D Systems factory in Herndon, Va.

Those Cadets also saw how 3D printing helps create products for military, medical, automotive and aerospace customers at Prototype Productions, Inc., in Ashburn, Va. At the Maryland NanoCenter’s Tissue Engineering and Biomaterials Lab in College Park, they visited graduate students who are using 3D printing to develop vascular grafts and grow human bone.

Dr. David Rocheleau leads a tour of a mechanical engineering lab at the University of South Carolina during vocational orientation for YouthQuest's 3D ThinkLink students from the South Carolina Youth ChalleNGe Academy Oct. 23, 2014.
David Rocheleau leads a tour of the University of South Carolina mechanical engineering lab.

The Maryland NanoCenter, PPI and 3D Systems have generously hosted previous Vocational Orientation events. For the first time, we also took the South Carolina students to the University of South Carolina in Columbia.

Mechanical Engineering Department Graduate Director David Rocheleau led a tour of several labs where researchers use 3D printing and traditional technologies to test materials. He explained, to the students’ delight, that mechanical engineers spend a lot of their time “trying to break things and blow them up.”

At every stop, our hosts helped the students understand that they’re part of the 3D printing boom. What they’re learning seems novel to most people now, but this technology has the potential to become as commonplace and essential as the personal computer soon.

Thanks to these eye-opening Vocational Orientation experiences, our students now see there are many ways they can be part of building the 3D-printed future.

Seeing 3D Printing in Action Is an Eye-Opener for At-Risk Youth

“Your mind can go farther than you think.”

That’s the lesson Cadet Adonis Gonzales said he learned by taking part in a STEM (Science, Technology, Engineering and Math) project for at-risk youth sponsored by The YouthQuest Foundation.

Gonzales and seven other Maryland Freestate ChalleNGe Academy Cadets spent five months learning about the cutting-edge technology of 3D printing in classes led by YouthQuest volunteer Tom Meeks. They used Moment of Inspiration modeling software donated by Triple Squid Software Design and CUBE printers given by 3D Systems in their training at Aberdeen Proving Ground.

On June 6, the Cadets visited Northern Virginia to see how businesses use 3D printing.

The first stop was Prototype Productions, Inc. in Ashburn, where designers and engineers showed how the company creates a variety of products, including military gear and medical devices. The Cadets were especially impressed to hear CEO Joe Travez describe how he and his brother started the business in their garage two decades ago with just $500, a dream and a supportive family.

Next, the Cadets toured the 3D Systems facility in Herndon where the CUBE printers they used in class were made. They marveled at the sight of shelves filled with printers being tested at the end of the assembly line – each machine fabricating a small plastic shoe, layer by layer.

It was clear from the questions they asked during their tours that the students were making connections between what they had done in class and what the employees at PPI and 3D Systems do on the job. Besides getting a taste of 3D printing on an industrial scale, the Cadets saw the importance of creativity, collaboration and perseverance in the workplace.

According to Cadet Joshua Wilcox, the field trip “opened my eyes” to the job opportunities related to 3D printing.

Cadet Nancy Tapia-Loza had been considering a federal law enforcement career, but she said she changed her mind and now wants to explore engineering because of her experience in the 3D printing class.

During a recognition luncheon for the Cadets, YouthQuest President Lynda Mann announced that their instructor, Tom Meeks, had been chosen as the Foundation’s Volunteer of the Year.

The YouthQuest Foundation is a tax-exempt nonprofit that raises funds to provide academic and vocational development, as well as life-enriching experiences, for America’s at-risk youth.

The Freestate Academy is part of the National Guard Youth ChalleNGe Program. Its mission is to reclaim the lives of high school dropouts by giving them the education, life skills, values and self-discipline they need to become productive citizens.