3D ThinkLink Advanced Training Focuses on Job Readiness

3D ThinkLink Advanced Training November 2019

The 3D ThinkLink students chosen to attend Advanced Training in our Northern Virginia lab gain valuable experience they can’t get in their classrooms at Youth ChalleNGe academies.

YouthQuest Director of Instruction Tom Meeks and 3D ThinkLink Advanced Training students from Freestate and Capital Guardian Youth ChalleNGe Academies
Tom Meeks and the cadets

Last month’s sessions were more focused than ever before on preparing our students to compete for jobs that require 3D design and printing skills. They worked with professional-level equipment and learned about digital fabrication processes that go far beyond the simple, plastic-extrusion 3D printing they did on campus.

Cadets Hassan Lancaster and Jesse Henriquez from the District of Columbia’s Capital Guardian Youth ChalleNGe Academy, and Cian Moody and Christian White from Maryland Freestate ChalleNGe Academy, enjoyed four days of intensive learning in the lab with YouthQuest Director of Instruction Tom Meeks.

We prepared for the week by studying current job postings to make sure every activity we planned was relevant to what’s happening now in the fast-growing and ever-changing world of advanced manufacturing.

3D ThinkLink students repair a Z310 3D printer during Advanced Training November 2019
Repairing a Z310 3D printer

One highlight of the week came courtesy of our 2019 Community Partner Award winner, Fairfax County Public Schools, which donated two used Z Corp 310 powder/binder 3D printers to our lab. We’ve had one of them running since summer, but the other hadn’t been in operation for years. The cadets eagerly took it apart, cleaned and serviced it and did some troubleshooting. By the end of their first day in the lab, they had brought the old 310 back to life.  

We were also pleased that YouthQuest volunteer Kanean Cruz was able to join us one morning to show the students how a desktop CNC machine works.

CNC (Computer Numerical Control) machining is an example of traditional subtractive manufacturing. A cutting tool spinning at high speed carves an object out of a block of material. In additive manufacturing (3D printing), a moving print head deposits material in patterns, layer by layer, to form an object without any waste.

YouthQuest volunteer Kanean Cruz with 3D ThinkLink students from Freestate ChalleNGe Academy at Advanced Training November 2019
YouthQuest volunteer Kanean Cruz with students at Advanced Training

In watching both processes side by side, our students learned that CNC and 3D printing are really two sides of the same coin. In both cases, the tool’s movement is guided by digital instructions called G-codes. The same design files our students create for 3D printing with Moment of Inspiration CAD (Computer Aided Design) software can be used to make objects with a CNC machine. Rapid prototyping shops and other digital fabrication businesses use a combination of additive and subtractive methods, so the CAD skills our students learn are doubly valuable to those employers.

Tom and the students got to try out a new Matter and Form 3D scanner that arrived just in time for Lab Week. Scanning is an alternative to CAD for creating virtual objects to be printed.

The students also got a taste of 3D printing with ceramics, something few people in the field have tried. Thanks to our Advanced Training, they can say they’re familiar with two methods of printing ceramics – powder and liquid resin – as well as using microscopes to examine the ceramic powder and a kiln to fire the printed pieces.

After four days of hard work, the cadets had an impressive list of experiences to add their resumés.

3D Printer Operation, Maintenance and Troubleshooting
– Operated SLA resin printer
– Repaired FDM (plastic filament) printers
– Repaired and serviced Z Corp 310 and 450 powder/binder printers
– Designed parts and printed them on Z450 full-color powder/binder printer
– Handled gypsum and ceramic powders

3D ThinkLink student Christian White from Freestate ChalleNGE Academy cleans 3D-printed ceramic parts during Advanced Training November 2019
Cleaning 3D-printed ceramic parts

Post-Processing 3D Printed Parts
– Curing, support removal, sanding of SLA printed parts
– Depowdering and coating of powder/binder printed parts

Kiln Operation
– Performed ramp and hold firings of 3D-printed ceramic parts

Microscope Camera and Software
– Used focus stacks for ceramic powder particle distribution tests

CNC Machining
– Operated Carbide Nomad desktop CNC machine

Software
– Experience with Moment of Inspiration (CAD) and Cura slicing software

While all four cadets are interested in engineering, each has his own unique career path in mind. We wrapped up the week with a resumé review session, taking time to go over each student’s situation and tailor a plan for their next steps – community college, trade school, employment, military service or a combination of those.

Tom Meeks with 3D ThinkLink students from Freestate and Capital Guardian Youth ChalleNGe Academies on the final day of Advanced Training November 2019
It wasn’t ALL hard work!

The cadets reviewed listings of jobs for which they’re already qualified and practiced answering job interview questions in ways that will impress hiring managers.

These young men have compelling stories to tell prospective employers about overcoming mistakes and turning their lives around.

Now, as they graduate from the ChalleNGe program and open new chapters, they will continue striving to achieve their career goals with the failure-is-not-final attitude we have instilled in them throughout their 3D ThinkLink experience.

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At-Risk Teens Learn Life Lessons in YouthQuest’s 3D Lab

3D ThinkLink Lab Week November 2018 students

For some of our top students, Immersion Lab Week is both the culmination of their 3D ThinkLink experience and a springboard for them to leap into the next stage of their lives.

Thirteen cadets from Maryland’s Freestate ChalleNGe Academy, the District of Columbia’s Capital Guardian Youth ChalleNGe Academy and South Carolina Youth ChalleNGe Academy traveled to YouthQuest’s 3D ThinkLink Creativity Lab in Chantilly, Virginia, for advanced training this year.

3D ThinkLink students do 3D scanning experiments during Immersion Lab Week in May
Students from Maryland, DC, and South Carolina do 3D scanning experiments during Immersion Lab Week in May

3D ThinkLink instructors at the academies select deserving cadets twice a year, near the end of the ChalleNGe programs’ class cycles. Coming so close to graduation, Lab Week gives the at-risk teens we serve a chance to see how far they’ve come and focus on what’s next.

“We do this to see how we’ve done in teaching the students, to introduce them to new experiences they didn’t get in their regular classes at the academies, and to show them where they can go from here,” explained YouthQuest Director of Instruction Tom Meeks, who leads the advanced training sessions.

On one level, Lab Week is a reward for the cadets’ outstanding performance in 3D class. Spending their days immersed in 3D learning and creativity is a welcome break from the regimented routine of their academies. Plus, they’re delighted to stay in a nice hotel instead of their barracks for a few nights. 

“It helped me expand my imagination,” said Freestate Cadet Jessie Hickman. “We can make just about anything we can imagine. It’s really cool.”

Freestate Cadets Sthephanie Alvarez-Vega and Jessie Hickman with 3D ThinkLink instructor Aaron Ancrum at November Immersion Lab Week
Freestate Cadets Sthephanie Alvarez-Vega and Jessie Hickman with instructor Aaron Ancrum at November Lab Week

Our lab is where Jessie and his fellow students got their first chance to work with a 3D scanner and a full-color powder-bed 3D printer last month.

“When I found out you can 3D print what you scan, I wanted to take the most complicated thing and see if I could print it,” he said.

The November Lab group evaluated the new 3D scanning features of Sony’s Xperia XZ1 phone. In May, students worked with several kinds of handheld scanners, cameras and Cappasity 3D visualization software. Both groups experimented with various scanning and lighting techniques to develop “best practices” recommendations for the manufacturers, which they presented in panel discussion videos.

Soft Skills and Hard Work

Along with exploring 3D scanning, both Lab Week groups dug deeper into the capabilities of their Moment of Inspiration design software, going beyond what they had time to do during their on-campus classes. They took on some challenging projects and, in the process of completing them, had to practice the life skills that are at the heart of our 3D ThinkLink Initiative.

“3D changes your perspective on things. If you want to design something, you have to think about it before you start, plan it all out in your head,” explained Capital Guardian Cadet Ashley Walker in our lab last month. “It taught me patience because I’m not a patient person. Don’t get frustrated with every new thing, because you can do it!”

South Carolina Youth ChalleNGe Academy Cadet Cassie Myers works with other 3D ThinkLink students to test a handheld 3D scanner during Lab Week in May
Cassie Myers works with other cadets to test a handheld 3D scanner during Immersion Lab Week in May

“I like hands-on stuff, so being here I can actually involve myself by working,” said South Carolina Youth ChalleNGe Academy Cadet Cassie Myers during her week in the lab in May. “I used to struggle a lot with working with people. This has helped me with that. We have to work together to get a project done. Teamwork makes the dream work!”

Freestate’s Trevor Haney, who earned a YouthQuest scholarship in June for the essay he wrote about his 3D ThinkLink experience, also enjoyed getting to know and work with students from other ChalleNGe programs. In addition to teamwork, the program taught him our most important lesson: Failure is not final.

“Before, if something didn’t turn out right or the way I wanted, I would just give up,” said Trevor. “But being in 3D and being here these past couple of days, I’ve learned you can re-do something. And if it fails, change something. It will fix the whole thing and make it better each time.” 

Persistence, collaboration, innovative thinking, problem solving and communication are among the “soft skills” our program instills in at-risk youth, along with the “hard skills” of using CAD (Computer-Aided Design) software and 3D printers. It’s a combination that’s prized by employers. 

A scan of 3D ThinkLink student Daniel Fickens from South Carolina Youth ChalleNGe Academy made with a Sony Xperia phone during Immersion Lab Week in November 2018
A scan of Daniel Fickens made during Lab Week in November

Students like Daniel Fickens from SCYCA, who wants a career in the construction industry, know their 3D ThinkLink skills will strengthen their resumes. When they’re asked to give examples of their qualifications in job interviews, they’ll be able to talk about what they did during Lab Week.

“At first, looking at the stuff you had built, I never thought it would be me getting on a computer and doing it myself,” said Daniel after seeing 3D-printed architectural models of homes and commercial buildings in our lab. “Knowing 3D printing can help me in construction moving forward.”

Sthephanie Alvarez-Vega was hesitant to take our class at first because she’d already been picked for the welding program at Freestate.

“I’m glad I didn’t choose welding because I wouldn’t have had all these great experiences in 3D class. This is going to help me a whole lot in finding a job,” she said. “Like putting this on my resume. Imagine someone who’s bilingual with 3D printing experience. I have more of a chance to have a good career.”

‘Break Things, Make Things and Try Things’

The students in the May Lab group heard some valuable career-planning advice during their visit to 3D printer manufacturer M3D.

J.J. Biel-Goebel leads a tour of M3D for Lab Week students in May 2018
J.J. Biel-Goebel leads a tour of M3D for Lab Week students in May

“Break things, make things and try things. And don’t be afraid to fail at all because that’s where you’re going to learn the most,” Chief Operating Officer J.J. Biel-Goebel told the cadets as he showed them around M3D’s research and production facility in Fulton, Maryland. “And don’t give up. That’s the other important thing. Keep bashing your head against the wall until you figure it out.”

He explained that “we fail a lot” in the process of prototyping new kinds of 3D printers – and each failure leads to an improvement in the next version of the design.

Biel-Goebel said that’s why he asks all job applicants to talk about something they’ve made. He wants them to describe what worked and didn’t work, and what changes they made.

Hiring managers are looking for people who “learn how to learn,” he continued. Taking on projects that require you to teach yourself new skills, as students do throughout their 3D ThinkLink experience, makes you more valuable to an employer.

“Nobody is going to get it right the first time, every time,” he said. “I want someone who knows that, knows what their limitations are, knows what they have to learn, and keeps trying and asking questions.”

‘I Never Thought I’d Experience Anything Like This’

If they come away from our 3D ThinkLink training with nothing else, we want the at-risk teens in our classes to feel better about themselves and know they can succeed, despite past failures.

At the end of last month’s Immersion Lab, cadets talked about their favorite projects from the week. Capital Guardian’s Ashley Walker held up an ornament she created with a small light glowing behind a 3D-printed panel that features Looney Toons character Marvin the Martian with hearts and a poem.

“Marvin looks mean, but he’s not,” told her fellow Lab students. “I tend to get to a place where I get so frustrated that I take out my frustrations on the people I love. … I can be mean sometimes, but this is a lot of love.”

Marvin the Martian decoration made by Capital Guardian Youth ChalleNGe Academy Cadet Ashley Walker during Immersion Lab Week in November 2018Then she read her poem:

I loved you yesterday
I love you still
I always have
I always will

“I’m grateful that I chose to take the 3D class because back home I never had the chance to experience anything like this,” said Ashley. “I really appreciate it and I never thought I’d experience anything like this. I didn’t know it was possible.”

More Photos From 2018 Immersion Labs

YouthQuest Launches 3D ThinkLink Lab Training

YouthQuest President Lynda Mann with 3D ThinkLink Lab students Jarrod Burley, Rashad Byrd, Daikwon Jones, Brice Lamb and Joey Clark on August 4, 2014.

Today marks an important milestone in the growth of our 3D ThinkLink Initiative. For the first time, we’ve brought students to our headquarters for a week of immersion training.

These students learned the basics of 3D design and printing in our spring classes at Maryland’s Freestate ChalleNGe Academy, South Carolina Youth ChalleNGe Academy and the District of Columbia’s Capital Guardian Youth ChalleNGe Academy. During this week’s 3D ThinkLink Lab experience, they will do creative, hand-on projects to add new layers to their understanding of 3D printing and to build up their critical thinking skills.

Daikwon Jones dreams up ways to customize the robot he just assembled.
Daikwon Jones dreams up ways to customize the solar-powered robot he just assembled.

This morning’s session began with a discussion about solving problems, then the students got right to work assembling solar-powered robots and using their 3D printing skills to customize their creations.

Another project for the group will be to invent a device that allows a person who has a prosthetic arm to use an electric toothbrush. Under the guidance of YouthQuest Director of Instruction Tom Meeks, the students will design, print and install the device to test and evaluate their concept.

On Thursday night, the students will showcase their projects during YouthQuest’s annual VIP Reception at Fleming’s Prime Steakhouse in McLean, Va.

The members of our first 3D ThinkLink Lab class are: Jarrod Burley and Rashad Byrd (Maryland), Daikwon Jones (DC), Joey Clark and Brice Lamb (SC).

We also thank Freestate’s Tim Jackson, Capital Guardian’s Keith Hammond and Herman Lantz, and South Carolina’s Sammie Brown for joining us at YouthQuest headquarters in Chantilly, Va., this week to help with the training and chaperone the students.