Students Find Inspiration in Vocational Orientation

Ian McCormick leads a Vocational Orientation tour of Duncan-Parnell's 3D printing facility in Charlotte, NC, for 3D ThinkLink students from South Carolina Youth ChalleNGe Academy

Visiting colleges and businesses where 3D printing is used helps our 3D ThinkLink students understand the real-world value of the skills we teach them.

This month, cadets from Maryland’s Freestate ChalleNGe Academy, the District of Columbia’s Capital Guardian Youth ChalleNGe Academy and South Carolina Youth ChalleNGe Academy took part in Vocational Orientation events that showed them many potential career paths involving 3D design and printing. They also met inspiring people who encouraged them to aim high as they set their sights on the future.

ChalleNGe Academies are military-style alternative schools that offer at-risk teens a second chance. Most of the students dropped out or were kicked out of regular high schools. So the cadets in our 3D ThinkLink classes probably didn’t expect to have much in common with someone like Nathan Lambert, a top graduate student at the University of North Carolina at Charlotte.

Graduate student Nathan Lambert with 3D ThinkLink students from South Carolina Youth ChalleNGe Academy on a Vocational Orientation tour of the University of North Carolina at Charlotte's Department of Mechanical Engineering
Nathan Lambert leads a tour at UNCC

But as Nathan helped lead a tour of the university’s Mechanical Engineering Department on October 17, the SCYCA cadets discovered that he’d hated high school and barely managed to graduate. After six years in the military, which included time as a paratrooper in Afghanistan, he came home with new life experiences and a sense of self-discipline. Nathan decided to become a mechanical engineer, even though it meant going back to school for years.

College is different from high school, Nathan told the cadets, because you have more control over your schedule and you can focus on subjects you’re passionate about. He started at a community college and eventually enrolled at UNCC, where his wife Brittney Lambert is also a mechanical engineering grad student. The Lamberts both urged the cadets to think about going to college, even if – like Nathan – they’d never considered it in high school.

UNCC Mechanical Engineering Professor Dr. Jeff Raquet, who specializes in 3D printing, introduced the cadets to the school’s rocketry team. The students showed the cadets the rocket they’re building for this year’s NASA Student Launch Competition, a project that involves 3D design and printing as well as traditional subtractive manufacturing and many other aspects of engineering. The competitors must design, build and test a reusable rocket that carries a payload a mile high and returns safely to the ground. UNCC won $2,500 for placing second in last year’s competition and is aiming for the top prize of $5,000 this time.

3D ThinkLink students from South Carolina Youth ChalleNGe Academy watch a 3D printer work whyile visiting Duncan-Parnell in Charlotte, NC, for Vocational Orientation
SCYCA Cadets get a close look at one of Duncan-Parnell’s 3D printers

Also during their visit to Charlotte, the SCYCA cadets toured Duncan-Parnell’s office to see a wide variety of the latest 3D printers. The company has hosted many Vocational Orientation events for our students and received YouthQuest’s Community Partner of the Year award in 2016.

The Freestate 3D ThinkLink students got an impromptu lesson in entrepreneurship while they toured The Foundery in Baltimore. As staffer Eric Smith was showing them the machines, some Foundery members struck up conversations with the cadets and told them what they’ve been able to accomplish by using the industrial makerspace as their own workshop.

There’s no need to get involved in shady hustles on the street, they said, when you can use The Foundery’s equipment to turn a few dollars’ worth of raw material into custom-made products worth hundreds. One craftsman showed off a $13 mirror that he’d laser-engraved with his own design to create a sign he would sell for 10 times as much to a local barbershop.

Eric Smith, who led a Vocational Orientation tour of The Foundery for our 3D ThinkLink students from Maryland's Freestate ChalleNGe Academy on October 9, 2018, shows acrylic panels that were etched by a laser cutter.
The Foundery’s Eric Smith explains laser engraving to Freestate cadets

Eric reinforced the message, telling the cadets that what’s most valuable is knowledge. He reminded the cadets that the CAD (computer-aided design) skills they use for 3D printing can also be applied to things like computer-controlled cutting and engraving machines. And you don’t set your product’s price based on how long it takes to make it, he said, but on what your knowledge of how to make it is worth to your customer. 

One place where students can gain that valuable knowledge is Harford Community College, where the Freestate cadets began their day of Vocational Orientation on October 9. Professor David Antol showed our students the school’s 3D printing lab and explained the opportunities available for them to build on the skills they’re learning in our introductory 3D ThinkLink course.

David Antol, Coordinator for Applied Technology Programs at Harford Community College, led a Vocational Orientation tour of the school's 3D printing lab for our 3D ThinkLink students from Maryland's Freestate ChalleNGe Academy
Freestate cadets in Harford Community College’s 3D printing lab

HCC is one of the few community colleges that emphasizes 3D printing. It offers an associate degree in engineering technology in a program that focuses on applied knowledge of manufacturing processes, along with critical thinking, problem solving and communications skills – all of which are in high demand among employers. The school is also preparing to launch a certificate program in additive manufacturing.

Because HCC offers these programs and is located close to the Freestate campus, it’s an excellent resource for cadets as they make their post-graduation plans.

Like the South Carolina students who visited UNCC, the Capital Guardian cadets’ Vocational Orientation experience included an in-depth look at a major university’s 3D printing operations along with an overview of its mechanical engineering program.

Senior Lab Manager John Fitzell led a Vocational Orientation tour of the University of Maryland's Terrapin Works facilities for 3D ThinkLInk students from DC's Capital Guardian Youth ChalleNGe Academy
John Fitzell leads a tour of Terrapin Works

The students from DC toured the Terrapin Works facilities at the University of Maryland’s main campus in College Park, guided by Senior Lab Manager John Fitzell. He showed them printers that use plastic filament, similar to those they use in class, along with machines that print with specialized materials such as liquid resin, flexible polymers and even metal. Seeing the many different types of printers and the objects they create helped the students understand the applications for each type of 3D printer.

John also took the cadets through some of the labs in Maryland’s recently opened A. James Clark Hall, explaining the projects engineering students complete as they progress through their course of studies, and how they use 3D printing in those projects.

Local Motors National Harbor Customer Engagement Manager Tracye Johnson stands with 3D ThinkLink students from Capital Guardian Youth ChalleNGe Academy in front of a BAAM (Big Area Additive Manufacturing) machine
Tracye Johnson and CGYCA cadets with the BAAM at Local Motors

One kind of 3D printer Terrapin Works does not have is the BAAM (Big Area Additive Manufacturing) machine – a giant device with a print bed that’s seven feet wide and 13 feet long that can make objects up to three feet high. The CGYCA cadets saw that machine during their first stop of the day on October 11, when they visited Local Motors at National Harbor. Local Motors uses the BAAM, along with a huge five-axis milling machine to make Olli, a 3D-printed, self-driving electric shuttle bus.

Besides showing our students how 3D-printed vehicles are made, Local Motors Customer Engagement Manager Tracye Johnson introduced them to e-NABLE. It’s a worldwide project that mobilizes people with 3D printers to make prosthetic hands and arms for people who were born missing fingers or who have lost them due to war, disease or disasters. Tracye encouraged the cadets to think about this and other ways they can use their 3D printing skills to help others.

Vocational Orientation is one of our most important tools for changing the lives of our 3D ThinkLink students. The experiences expand the horizons and spark the imaginations of the at-risk youth we serve. Our foundation is deeply grateful to all the organizations that make these events possible.  

Local Motors Hosts 3D ThinkLink Vocational Orientation

Customer Engagement Manager Tracye Johnson points to the 3D-printed Accessible Olli vehicle during a Vocational Orientation tour of Local Motors in National Harbor, Maryland for 3D ThinkLink students from DC's Capital Guardian Youth ChalleNGe Academy on April 19, 2018.

We often remind 3D ThinkLink students that the goal of our program isn’t only to teach them about 3D printing. We want them to learn new ways of thinking and be inspired to accomplish things they didn’t think they could do.

That’s why Vocational Orientation is such an important part of the 3D ThinkLink experience. Twice a year, we take students from our 3D classes at the Maryland, South Carolina and the District of Columbia Youth ChalleNGe academies on tours of businesses and schools that use 3D design, scanning and printing.

3D ThinkLink students from Capital Guardian Youth ChalleNGe Academy pose next to the BAAM, a giant 3D printer used to make Local Motors' Accessible Olli self-driving shuttle
Capital Guardian cadets at Local Motors with BAAM, a giant 3D printer

The visits show our students how they can apply their 3D skills in STEM career fields and continued education. In addition, these at-risk youth are literally expanding their minds because exposure to new ideas and experiences stimulates the creation of neural connections in their brains.

There’s no doubt that the brains of cadets from DC’s Capital Guardian Youth ChalleNGe Academy were growing as they toured the Local Motors Heritage Showroom and demonstration facility at National Harbor, Maryland on April 19.

Local Motors Customer Engagement Manager Tracye Johnson guided the students through a tour that included hands-on activities to help them understand the technology and thinking that goes into making Accessible Olli, the company’s 3D-printed, self-driving electric shuttle bus. The vehicle introduced at January’s Consumer Electronics Show in Las Vegas looks like the original Olli, which debuted two years ago, but it’s loaded with high-tech systems to assist disabled passengers.

3D ThinkLink students from Capital Guardian Youth ChalleNGe academy do hands-on activities to simulate various disabilities during a Vocational Orientation tour of Local Motors National Harbor on April 19, 2018.
Hands-on Care Station activities simulate various disabilities

For instance, Accessible Olli can recognize visually impaired riders and use audio to communicate with them. For hearing-impaired people, it has an array of visual displays and can even understand sign language. There are also special features to meet the needs of passengers with mobility problems or cognitive impairments such as dementia.

Local Motors uses a combination of additive and subtractive manufacturing to make its vehicles. The students saw a room-sized version of the 3D printers they use in class called the BAAM (Big Area Additive Manufacturing) machine, which deposits layer after layer of carbon fiber-reinforced ABS plastic to form Olli’s body parts. Next to the BAAM is a giant five-axis milling machine that smooths the rough surfaces of the 3D-printed parts.

The company pioneered this production method with the Strati, the first 3D-printed electric car, in 2014. Two years later, it rolled out a drone-guided version in partnership with Mouser Electronics. The students got to see both vehicles on display in the Heritage Showroom.

Capital Guardian Youth ChalleNGe Academy Cadet Kaya Green holds a 3D-printed e-Nable hand assembled during a Vocational Orientation tour of Local Motors National Harbor on April 19, 2018
Capital Guardian Cadet Kaya Green holds a 3D-printed e-Nable hand

Tracye led the cadets through a series of Care Station activities to get them thinking about how people deal with various disabilities and what engineers must consider in designing an autonomous shuttle to serve those customers.

At one station, they had to manipulate a box puzzle toy while blindfolded. At another, students tried to understand what was being said to them while wearing headphones that made hearing impossible. There was an activity to simulate memory problems.

Everyone wanted to try the station demonstrating physical limitations, where they had one of their hands taped up and tried to get the best score in a game of cornhole. Even our Director of Instruction Tom Meeks got into the act, tossing beanbags at the target.   

The tour concluded with Tracye introducing the cadets to another project that combines 3D printing and designing devices for the disabled. They assembled 3D-printed pieces to make e-Nable prosthetic hands. Volunteers for the nonprofit organization Enabling the Future use their 3D-printers to create free hands and arms for disabled people around the world.

More Mind-Expanding Vocational Orientation Events

From National Harbor, the Capital Guardian students headed north to College Park to see the University of Maryland’s Terrapin Works 3D printing facilities. Operations Manager Nathanael Carriere showed many different types of printers and explained the various processes each one uses to create 3D objects. The cadets also got a look inside A. James Clark Hall, the UMD Engineering School’s newest building where Terrapin Works has some of its most advanced 3D printers and scanners.

3D ThinkLink students from South Carolina Youth ChalleNGe Academy visit UNCC's Motorsports Engineering program during Vocational Orientation on April 26, 2018
SCYCA students visit UNCC’s Motorsports Engineering program

The DC students weren’t the only ones who got to see how 3D design and printing can be used to make vehicles. The class from South Carolina Youth ChalleNGe Academy visited the University of North Carolina at Charlotte on April 26 to see the North Carolina Motorsports and Automotive Research Center.

Dr. Jeff Raquet of the Mechanical Engineering Department led the tour of the facility that’s filled with race cars, engines and the equipment engineers use to make them. The school is just a few miles from the Charlotte Motor Speedway and about 15 percent of all NASCAR engineers are UNCC graduates.

The SCYCA students began their day in Charlotte with a tour of Duncan-Parnell, the winner of our 2016 Community Partner Award, to learn about career opportunities in 3D printer maintenance and support. 3D printing products and services are a big part of the work Duncan-Parnell does with construction companies, architects and engineers. The company also provides service and technical support for the Z450 full-color powder bed printer in the 3D ThinkLink Creativity Lab at our Chantilly, Virginia, headquarters.

Prof. David Antol shows Freestate ChalleNGe Academy 3D ThinkLink students the 3D printing lab at Maryland's Harford Community College during Vocational Orientation on April 17, 2018.
David Antol shows Freestate students the 3D printing lab at Maryland’s Harford Community College

Vocational Orientation for the 3D ThinkLink class from Maryland’s Freestate ChalleNGe Academy featured a visit to Harford Community College on April 17. Professor David Antol showed them projects being done in the school’s 3D printing lab and explained the HCC’s Engineering Technology program, which will soon include a certification in 3D printing.

A favorite Vocational Orientation destination for the Freestate students is The Foundery, an industrial makerspace in Baltimore. And the highlight of the tour is always the demonstration done by blacksmith Sam Salvati. Sam says using a forge, anvil and hammer is the original 3D printing. The Freestate cadets got a workout transforming a bar of steel into a large nail with their initials stamped on it.

This class cycle was the first time our students have been to Local Motors, UNCC and Harford Community College. It won’t be the last. The experiences they gave us made this the best series of Vocational Orientation events we’ve done since we started the 3D ThinkLink Initiative five years ago.