Unique Cross-Country Partnership Brings History Alive in 3D

ITech Prep Phillips YouthQuest partnership

The YouthQuest Foundation has brought together an unlikely team of young 3D innovators for a first-of-its-kind coast-to-coast collaboration.

Last year, John Zingale’s 7th and 8th graders at iTech Preparatory, a project-based-learning and STEM-focused magnet school in Vancouver, Washington created an interactive virtual museum with 3D images of artifacts they scanned at the Fort Vancouver National Historic Site. Now, three high school students on the autism spectrum from the PHILLIPS schools in Northern Virginia have used those scans to 3D-print full-color replicas of the artifacts and send them to the kids in Vancouver.

“When I read about Fort Vancouver Virtual Reality, I saw an opportunity to teach some of the PHILLIPS students we work with how to operate a professional-level 3D printer while, at the same time, adding a new level of learning for the iTech students,” said YouthQuest Director of Instruction Tom Meeks.

PHILLIPS student Ladrious Eaton works with YouthQuest's powder/binder 3D printer
PHILLIPS student works with YouthQuest’s powder 3D printer

He contacted “Mr. Z” to discuss their mutual interest in using 3D visualization technology to bring history to life. The iTech students had accomplished a great deal by capturing images of the objects from the 1800s and sharing them on Sketchfab, a popular online platform for 3D content. What they lacked was a way to make realistic replicas of the artifacts.

YouthQuest not only had a powder/binder 3D printer capable of reproducing scanned objects in full color, it had experience in teaching students to complete such a project. Advanced 3D ThinkLink students from National Guard Youth ChalleNGe programs worked in the foundation’s lab last year to scan a 2,300-year-old Apulian vase and 3D-print copies that can be handled and studied without fear of damaging the original artifact.

Meeks and Zingale agreed on a plan, and a cross-country partnership was born.

Project-Based Job Skills Training

Since 2013, YouthQuest’s 3D ThinkLink Initiative has been using 3D printing as a vehicle to teach important life skills that at-risk youth lack, such as critical thinking, problem solving, persistence and confidence. Originally designed for high school dropouts seeking a second chance at Youth ChalleNGe academies serving Maryland, South Carolina and the District of Columbia, the project expanded in recent years to include teens with neurodiversity at schools operated by the PHILLIPS Programs for Children and Families in Annandale and Fairfax, Virginia.

Some of the plates scanned by Mr. Z's class and printed by PHILLIPS students
Some of the plates scanned by Mr. Z’s class and printed by PHILLIPS students

Common characteristics of people on the autism spectrum — attention to detail, deep focus, visual learning, tenacity, pattern recognition, outside-the-box thinking — help them excel at 3D design and printing. The students were highly engaged throughout the project. Turning the virtual artifacts from Fort Vancouver into tangible replicas demonstrated that operating and working in a 3D printing business is a viable career pathway for those on the autism spectrum.

Job training is a priority for PHILLIPS and YouthQuest because young adults with neurodiversity face more barriers to employment after high school than those with other kinds of learning disorders. Despite having the skills and desire to work, nearly half of 25-year-olds on the autism spectrum have never been employed, according to Autism Speaks

PHILLIPS assigned three students from its 3D classes to the iTech project. John and Ladrious came from the Fairfax campus. Representing the Annandale campus was Henry, who completed a week of advanced training in YouthQuest’s lab in 2016 and is about to graduate from PHILLIPS.

3D ThinkLink students from the PHILLIPS Schools wrap up the 3D-printed artifact models to be shipped to the iTech Preparatory students in Washington who 3D scanned the objects from the Fort Vancouver National Histortic Site.
PHILLIPS students wrap the printed pieces to ship to Vancouver

Over the course of three days in the lab, the team mastered every step of the process: taking in the 3D image files; preparing them in the printing software; setting up and operating the powder printer; post-processing the printed objects; and packaging them for shipping to Vancouver.

Everyone took turns so each student got to do every task. Although Henry had not met John and Ladrious before, they all worked together well as they figured out strategies to accomplish their goals.

For young adults on the autism spectrum, developing communication and social skills is often more difficult than gaining technical skills. PHILLIPS Career Partners Program Director Lindsay Harris said she was amazed to see how easily the students were interacting when she visited the lab.

New Dimensions of Learning

Fort Vancouver Virtual Reality has already earned lots of attention for the iTech students and a Governor’s Award for their teacher. Zingale said adding YouthQuest and the PHILLIPS students to the mix is bringing a new dimension to the project that he “never even dreamed possible when we started.”

Zingale’s students began by creating an interactive virtual tour of Fort Vancouver in 2016, then started looking into ways of adding augmented reality to the experience. That led to experiments with various kinds of 3D scanning equipment and methods to capture images for the virtual museum.

YouthQuest has gone through the same process with scanning projects for its advanced 3D ThinkLink students. Both groups got the best results with photogrammetry, a process of taking pictures of an object from multiple angles and using software to combine the images into a 3D model. YouthQuest uses 3DF Zephyr while iTech tried several different types before deciding to go with Qlone photogrammetry software.

VIDEO: Meet the iTech Students
VIDEO: Meet the iTech Students

Making 3D prints of the scanned Fort Vancouver artifacts revealed some details that weren’t apparent from seeing them in only two dimensions on a computer screen. For example, the PHILLIPS team found that light reflected off white areas of certain plates showed up as natural-looking glare in the photos, but the 3D software interpreted the spots as objects. They showed up as large, white lumps on the printed plates.

Zingale told YouthQuest his students think it’s “extremely cool that others appreciated their work” and they want to continue improving their photogrammetry techniques with the knowledge they’re gaining from the new partnership with YouthQuest and PHILLIPS.

“From creating an interactive VR tour, to scanning artifacts and creating an online museum, to creating and designing mobile apps, to now holding color 3D printed replicas this is a journey like no other,” he wrote on Facebook. “I can’t wait to see where we go with this project this next year!”

PHILLIPS student John had a message for Mr. Z’s students in Vancouver: “If it hadn’t been for you guys, we wouldn’t have this opportunity. And for that, I am very grateful.”

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At-Risk Teens Learn Life Lessons in YouthQuest’s 3D Lab

3D ThinkLink Lab Week November 2018 students

For some of our top students, Immersion Lab Week is both the culmination of their 3D ThinkLink experience and a springboard for them to leap into the next stage of their lives.

Thirteen cadets from Maryland’s Freestate ChalleNGe Academy, the District of Columbia’s Capital Guardian Youth ChalleNGe Academy and South Carolina Youth ChalleNGe Academy traveled to YouthQuest’s 3D ThinkLink Creativity Lab in Chantilly, Virginia, for advanced training this year.

3D ThinkLink students do 3D scanning experiments during Immersion Lab Week in May
Students from Maryland, DC, and South Carolina do 3D scanning experiments during Immersion Lab Week in May

3D ThinkLink instructors at the academies select deserving cadets twice a year, near the end of the ChalleNGe programs’ class cycles. Coming so close to graduation, Lab Week gives the at-risk teens we serve a chance to see how far they’ve come and focus on what’s next.

“We do this to see how we’ve done in teaching the students, to introduce them to new experiences they didn’t get in their regular classes at the academies, and to show them where they can go from here,” explained YouthQuest Director of Instruction Tom Meeks, who leads the advanced training sessions.

On one level, Lab Week is a reward for the cadets’ outstanding performance in 3D class. Spending their days immersed in 3D learning and creativity is a welcome break from the regimented routine of their academies. Plus, they’re delighted to stay in a nice hotel instead of their barracks for a few nights. 

“It helped me expand my imagination,” said Freestate Cadet Jessie Hickman. “We can make just about anything we can imagine. It’s really cool.”

Freestate Cadets Sthephanie Alvarez-Vega and Jessie Hickman with 3D ThinkLink instructor Aaron Ancrum at November Immersion Lab Week
Freestate Cadets Sthephanie Alvarez-Vega and Jessie Hickman with instructor Aaron Ancrum at November Lab Week

Our lab is where Jessie and his fellow students got their first chance to work with a 3D scanner and a full-color powder-bed 3D printer last month.

“When I found out you can 3D print what you scan, I wanted to take the most complicated thing and see if I could print it,” he said.

The November Lab group evaluated the new 3D scanning features of Sony’s Xperia XZ1 phone. In May, students worked with several kinds of handheld scanners, cameras and Cappasity 3D visualization software. Both groups experimented with various scanning and lighting techniques to develop “best practices” recommendations for the manufacturers, which they presented in panel discussion videos.

Soft Skills and Hard Work

Along with exploring 3D scanning, both Lab Week groups dug deeper into the capabilities of their Moment of Inspiration design software, going beyond what they had time to do during their on-campus classes. They took on some challenging projects and, in the process of completing them, had to practice the life skills that are at the heart of our 3D ThinkLink Initiative.

“3D changes your perspective on things. If you want to design something, you have to think about it before you start, plan it all out in your head,” explained Capital Guardian Cadet Ashley Walker in our lab last month. “It taught me patience because I’m not a patient person. Don’t get frustrated with every new thing, because you can do it!”

South Carolina Youth ChalleNGe Academy Cadet Cassie Myers works with other 3D ThinkLink students to test a handheld 3D scanner during Lab Week in May
Cassie Myers works with other cadets to test a handheld 3D scanner during Immersion Lab Week in May

“I like hands-on stuff, so being here I can actually involve myself by working,” said South Carolina Youth ChalleNGe Academy Cadet Cassie Myers during her week in the lab in May. “I used to struggle a lot with working with people. This has helped me with that. We have to work together to get a project done. Teamwork makes the dream work!”

Freestate’s Trevor Haney, who earned a YouthQuest scholarship in June for the essay he wrote about his 3D ThinkLink experience, also enjoyed getting to know and work with students from other ChalleNGe programs. In addition to teamwork, the program taught him our most important lesson: Failure is not final.

“Before, if something didn’t turn out right or the way I wanted, I would just give up,” said Trevor. “But being in 3D and being here these past couple of days, I’ve learned you can re-do something. And if it fails, change something. It will fix the whole thing and make it better each time.” 

Persistence, collaboration, innovative thinking, problem solving and communication are among the “soft skills” our program instills in at-risk youth, along with the “hard skills” of using CAD (Computer-Aided Design) software and 3D printers. It’s a combination that’s prized by employers. 

A scan of 3D ThinkLink student Daniel Fickens from South Carolina Youth ChalleNGe Academy made with a Sony Xperia phone during Immersion Lab Week in November 2018
A scan of Daniel Fickens made during Lab Week in November

Students like Daniel Fickens from SCYCA, who wants a career in the construction industry, know their 3D ThinkLink skills will strengthen their resumes. When they’re asked to give examples of their qualifications in job interviews, they’ll be able to talk about what they did during Lab Week.

“At first, looking at the stuff you had built, I never thought it would be me getting on a computer and doing it myself,” said Daniel after seeing 3D-printed architectural models of homes and commercial buildings in our lab. “Knowing 3D printing can help me in construction moving forward.”

Sthephanie Alvarez-Vega was hesitant to take our class at first because she’d already been picked for the welding program at Freestate.

“I’m glad I didn’t choose welding because I wouldn’t have had all these great experiences in 3D class. This is going to help me a whole lot in finding a job,” she said. “Like putting this on my resume. Imagine someone who’s bilingual with 3D printing experience. I have more of a chance to have a good career.”

‘Break Things, Make Things and Try Things’

The students in the May Lab group heard some valuable career-planning advice during their visit to 3D printer manufacturer M3D.

J.J. Biel-Goebel leads a tour of M3D for Lab Week students in May 2018
J.J. Biel-Goebel leads a tour of M3D for Lab Week students in May

“Break things, make things and try things. And don’t be afraid to fail at all because that’s where you’re going to learn the most,” Chief Operating Officer J.J. Biel-Goebel told the cadets as he showed them around M3D’s research and production facility in Fulton, Maryland. “And don’t give up. That’s the other important thing. Keep bashing your head against the wall until you figure it out.”

He explained that “we fail a lot” in the process of prototyping new kinds of 3D printers – and each failure leads to an improvement in the next version of the design.

Biel-Goebel said that’s why he asks all job applicants to talk about something they’ve made. He wants them to describe what worked and didn’t work, and what changes they made.

Hiring managers are looking for people who “learn how to learn,” he continued. Taking on projects that require you to teach yourself new skills, as students do throughout their 3D ThinkLink experience, makes you more valuable to an employer.

“Nobody is going to get it right the first time, every time,” he said. “I want someone who knows that, knows what their limitations are, knows what they have to learn, and keeps trying and asking questions.”

‘I Never Thought I’d Experience Anything Like This’

If they come away from our 3D ThinkLink training with nothing else, we want the at-risk teens in our classes to feel better about themselves and know they can succeed, despite past failures.

At the end of last month’s Immersion Lab, cadets talked about their favorite projects from the week. Capital Guardian’s Ashley Walker held up an ornament she created with a small light glowing behind a 3D-printed panel that features Looney Toons character Marvin the Martian with hearts and a poem.

“Marvin looks mean, but he’s not,” told her fellow Lab students. “I tend to get to a place where I get so frustrated that I take out my frustrations on the people I love. … I can be mean sometimes, but this is a lot of love.”

Marvin the Martian decoration made by Capital Guardian Youth ChalleNGe Academy Cadet Ashley Walker during Immersion Lab Week in November 2018Then she read her poem:

I loved you yesterday
I love you still
I always have
I always will

“I’m grateful that I chose to take the 3D class because back home I never had the chance to experience anything like this,” said Ashley. “I really appreciate it and I never thought I’d experience anything like this. I didn’t know it was possible.”

More Photos From 2018 Immersion Labs

3D ThinkLink Initiative Expands to Reach Teens With Autism

3D ThinkLink students and instructors at PHILLIPS School in Annandale, Virginia, June 10, 2016.

YouthQuest’s 3D ThinkLink project at the PHILLIPS School in Annandale, Virginia, is off to an impressive start.

Six students have completed our 3D design and printing course as part of the Career and Tech Education program at the school for special-needs children. YouthQuest provided the curriculum, equipment, software and teacher training.

Henry Spiegelblatt runs a 3D printer in YouthQuest's 3D ThinkLink class at the PHILLIPS School in Annandale, Virginia
Henry Spiegelblatt runs a 3D printer

“We’ve hit on something here that has great potential,” Piper Phillips Caswell, President and CEO of PHILLIPS Programs for Children and Families, said during an event honoring the students on June 10.

YouthQuest and PHILLIPS teamed up early this year to launch the first 3D ThinkLink class specifically for high-school-age students with high-spectrum autism. Previously, YouthQuest’s signature STEM education program primarily served at-risk teens enrolled in National Guard Youth ChalleNGe Academies.

“It was mind-blowing to see something on the computer and then see it printed out on the 3D printer,” said PHILLIPS student Elijah Burton.

“It’s just really fun to design things,” added his classmate, Henry Spiegelblatt.

YouthQuest Director of Instruction Tom Meeks, who developed the curriculum and trained the teachers, was “blown away” by the results of the pilot program at PHILLIPS.

Luke McHugh, left, and Adam Eldert work on a 3D design in YouthQiest's 3D ThinkLink class at the PHILLIPS School in Annandale, Virginia
Luke McHugh, left, and Adam Eldert work on a 3D design in Moment of Inspiration

“In four years of teaching 3D ThinkLink classes, I don’t think I’ve seen students create designs more complex than what I’ve seen here. I am super impressed,” he said.

“One of the reasons I enjoy coming to 3D printing is that I already have the ideas that I want to put down. I’ve always had these designs that I wanted to implement,” explained Adam Eldert, whose creations included a colorful spaceship. “However, until recently, I lacked the means and the resources to actually make them reality. Now, I possess both.”

Luke McHugh quickly mastered the Moment of Inspiration design software, using it as a tool for creative expression.

“I can exercise my ideas in a virtual environment where I can literally build them and then modify them without having to take the whole thing apart,” said Luke.

Adam Eldert's spaceship design created with Moment of Inspiration software in YouthQuest's 3D ThinkLink class at the PHILLIPS School in Annandale, Virginia
Adam Eldert’s spaceship design

Knowing how to use a 3D printer and serious CAD (computer-aided design) software such as Moment of Inspiration can be valuable for the students are they prepare to enter the working world. The PHILLIPS program is also designed to teach “soft job skills” such as problem solving.

The goal, as PHILLIPS Program Supervisor Lindsay Harris put it, is “to develop confidence as well as competence.”

With an emphasis on critical thinking, learning from mistakes and step-by-step improvement, our 3D ThinkLink training helps students achieve that goal.

Marcel Baynes, Tom Meeks, Jim Field and Sam Son at YouthQuest's 3D ThinkLink teacher training in January, 2016
Marcel Baynes, Tom Meeks, Jim Field and Sam Son at teacher training

“I’ve seen an increase in their resiliency. They’re not afraid to fail,” said Sam Son, lead teacher for the Designing Futures Program at PHILLIPS.  “Whenever they do see the mistakes, they want to go back into the program – Moment of Inspiration – to make sure they find out exactly where it’s wrong and tweak it, because failure is not final and they want that final product to be exactly what they want.”

He described one student who had “always felt left out” because she was constantly being compared to her sister, who’s in gifted and talented classes.

“For her to actually be working with 3D printers and designers that people at the university are working with, it brings out a lot in her and the confidence has skyrocketed recently,” Sam said.

Much of the credit for this pilot project’s success goes to Sam and his fellow PHILLIPS instructors Jim Field and Marcel Baynes, who attended a week of training in YouthQuest’s 3D ThinkLink Creativity Lab in January and spent many more days in and out of class learning to use the 3D printers and software.

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Congratulations to the First 3D ThinkLink Class at the PHILLIPS School

Elijah Burton
Adam Eldert
Ida Kahsay
Luke McHugh
Deja Semper
Henry Spiegelblatt