Students Find Inspiration in Vocational Orientation

Ian McCormick leads a Vocational Orientation tour of Duncan-Parnell's 3D printing facility in Charlotte, NC, for 3D ThinkLink students from South Carolina Youth ChalleNGe Academy

Visiting colleges and businesses where 3D printing is used helps our 3D ThinkLink students understand the real-world value of the skills we teach them.

This month, cadets from Maryland’s Freestate ChalleNGe Academy, the District of Columbia’s Capital Guardian Youth ChalleNGe Academy and South Carolina Youth ChalleNGe Academy took part in Vocational Orientation events that showed them many potential career paths involving 3D design and printing. They also met inspiring people who encouraged them to aim high as they set their sights on the future.

ChalleNGe Academies are military-style alternative schools that offer at-risk teens a second chance. Most of the students dropped out or were kicked out of regular high schools. So the cadets in our 3D ThinkLink classes probably didn’t expect to have much in common with someone like Nathan Lambert, a top graduate student at the University of North Carolina at Charlotte.

Graduate student Nathan Lambert with 3D ThinkLink students from South Carolina Youth ChalleNGe Academy on a Vocational Orientation tour of the University of North Carolina at Charlotte's Department of Mechanical Engineering
Nathan Lambert leads a tour at UNCC

But as Nathan helped lead a tour of the university’s Mechanical Engineering Department on October 17, the SCYCA cadets discovered that he’d hated high school and barely managed to graduate. After six years in the military, which included time as a paratrooper in Afghanistan, he came home with new life experiences and a sense of self-discipline. Nathan decided to become a mechanical engineer, even though it meant going back to school for years.

College is different from high school, Nathan told the cadets, because you have more control over your schedule and you can focus on subjects you’re passionate about. He started at a community college and eventually enrolled at UNCC, where his wife Brittney Lambert is also a mechanical engineering grad student. The Lamberts both urged the cadets to think about going to college, even if – like Nathan – they’d never considered it in high school.

UNCC Mechanical Engineering Professor Dr. Jeff Raquet, who specializes in 3D printing, introduced the cadets to the school’s rocketry team. The students showed the cadets the rocket they’re building for this year’s NASA Student Launch Competition, a project that involves 3D design and printing as well as traditional subtractive manufacturing and many other aspects of engineering. The competitors must design, build and test a reusable rocket that carries a payload a mile high and returns safely to the ground. UNCC won $2,500 for placing second in last year’s competition and is aiming for the top prize of $5,000 this time.

3D ThinkLink students from South Carolina Youth ChalleNGe Academy watch a 3D printer work whyile visiting Duncan-Parnell in Charlotte, NC, for Vocational Orientation
SCYCA Cadets get a close look at one of Duncan-Parnell’s 3D printers

Also during their visit to Charlotte, the SCYCA cadets toured Duncan-Parnell’s office to see a wide variety of the latest 3D printers. The company has hosted many Vocational Orientation events for our students and received YouthQuest’s Community Partner of the Year award in 2016.

The Freestate 3D ThinkLink students got an impromptu lesson in entrepreneurship while they toured The Foundery in Baltimore. As staffer Eric Smith was showing them the machines, some Foundery members struck up conversations with the cadets and told them what they’ve been able to accomplish by using the industrial makerspace as their own workshop.

There’s no need to get involved in shady hustles on the street, they said, when you can use The Foundery’s equipment to turn a few dollars’ worth of raw material into custom-made products worth hundreds. One craftsman showed off a $13 mirror that he’d laser-engraved with his own design to create a sign he would sell for 10 times as much to a local barbershop.

Eric Smith, who led a Vocational Orientation tour of The Foundery for our 3D ThinkLink students from Maryland's Freestate ChalleNGe Academy on October 9, 2018, shows acrylic panels that were etched by a laser cutter.
The Foundery’s Eric Smith explains laser engraving to Freestate cadets

Eric reinforced the message, telling the cadets that what’s most valuable is knowledge. He reminded the cadets that the CAD (computer-aided design) skills they use for 3D printing can also be applied to things like computer-controlled cutting and engraving machines. And you don’t set your product’s price based on how long it takes to make it, he said, but on what your knowledge of how to make it is worth to your customer. 

One place where students can gain that valuable knowledge is Harford Community College, where the Freestate cadets began their day of Vocational Orientation on October 9. Professor David Antol showed our students the school’s 3D printing lab and explained the opportunities available for them to build on the skills they’re learning in our introductory 3D ThinkLink course.

David Antol, Coordinator for Applied Technology Programs at Harford Community College, led a Vocational Orientation tour of the school's 3D printing lab for our 3D ThinkLink students from Maryland's Freestate ChalleNGe Academy
Freestate cadets in Harford Community College’s 3D printing lab

HCC is one of the few community colleges that emphasizes 3D printing. It offers an associate degree in engineering technology in a program that focuses on applied knowledge of manufacturing processes, along with critical thinking, problem solving and communications skills – all of which are in high demand among employers. The school is also preparing to launch a certificate program in additive manufacturing.

Because HCC offers these programs and is located close to the Freestate campus, it’s an excellent resource for cadets as they make their post-graduation plans.

Like the South Carolina students who visited UNCC, the Capital Guardian cadets’ Vocational Orientation experience included an in-depth look at a major university’s 3D printing operations along with an overview of its mechanical engineering program.

Senior Lab Manager John Fitzell led a Vocational Orientation tour of the University of Maryland's Terrapin Works facilities for 3D ThinkLInk students from DC's Capital Guardian Youth ChalleNGe Academy
John Fitzell leads a tour of Terrapin Works

The students from DC toured the Terrapin Works facilities at the University of Maryland’s main campus in College Park, guided by Senior Lab Manager John Fitzell. He showed them printers that use plastic filament, similar to those they use in class, along with machines that print with specialized materials such as liquid resin, flexible polymers and even metal. Seeing the many different types of printers and the objects they create helped the students understand the applications for each type of 3D printer.

John also took the cadets through some of the labs in Maryland’s recently opened A. James Clark Hall, explaining the projects engineering students complete as they progress through their course of studies, and how they use 3D printing in those projects.

Local Motors National Harbor Customer Engagement Manager Tracye Johnson stands with 3D ThinkLink students from Capital Guardian Youth ChalleNGe Academy in front of a BAAM (Big Area Additive Manufacturing) machine
Tracye Johnson and CGYCA cadets with the BAAM at Local Motors

One kind of 3D printer Terrapin Works does not have is the BAAM (Big Area Additive Manufacturing) machine – a giant device with a print bed that’s seven feet wide and 13 feet long that can make objects up to three feet high. The CGYCA cadets saw that machine during their first stop of the day on October 11, when they visited Local Motors at National Harbor. Local Motors uses the BAAM, along with a huge five-axis milling machine to make Olli, a 3D-printed, self-driving electric shuttle bus.

Besides showing our students how 3D-printed vehicles are made, Local Motors Customer Engagement Manager Tracye Johnson introduced them to e-NABLE. It’s a worldwide project that mobilizes people with 3D printers to make prosthetic hands and arms for people who were born missing fingers or who have lost them due to war, disease or disasters. Tracye encouraged the cadets to think about this and other ways they can use their 3D printing skills to help others.

Vocational Orientation is one of our most important tools for changing the lives of our 3D ThinkLink students. The experiences expand the horizons and spark the imaginations of the at-risk youth we serve. Our foundation is deeply grateful to all the organizations that make these events possible.  

Local Motors Hosts 3D ThinkLink Vocational Orientation

Customer Engagement Manager Tracye Johnson points to the 3D-printed Accessible Olli vehicle during a Vocational Orientation tour of Local Motors in National Harbor, Maryland for 3D ThinkLink students from DC's Capital Guardian Youth ChalleNGe Academy on April 19, 2018.

We often remind 3D ThinkLink students that the goal of our program isn’t only to teach them about 3D printing. We want them to learn new ways of thinking and be inspired to accomplish things they didn’t think they could do.

That’s why Vocational Orientation is such an important part of the 3D ThinkLink experience. Twice a year, we take students from our 3D classes at the Maryland, South Carolina and the District of Columbia Youth ChalleNGe academies on tours of businesses and schools that use 3D design, scanning and printing.

3D ThinkLink students from Capital Guardian Youth ChalleNGe Academy pose next to the BAAM, a giant 3D printer used to make Local Motors' Accessible Olli self-driving shuttle
Capital Guardian cadets at Local Motors with BAAM, a giant 3D printer

The visits show our students how they can apply their 3D skills in STEM career fields and continued education. In addition, these at-risk youth are literally expanding their minds because exposure to new ideas and experiences stimulates the creation of neural connections in their brains.

There’s no doubt that the brains of cadets from DC’s Capital Guardian Youth ChalleNGe Academy were growing as they toured the Local Motors Heritage Showroom and demonstration facility at National Harbor, Maryland on April 19.

Local Motors Customer Engagement Manager Tracye Johnson guided the students through a tour that included hands-on activities to help them understand the technology and thinking that goes into making Accessible Olli, the company’s 3D-printed, self-driving electric shuttle bus. The vehicle introduced at January’s Consumer Electronics Show in Las Vegas looks like the original Olli, which debuted two years ago, but it’s loaded with high-tech systems to assist disabled passengers.

3D ThinkLink students from Capital Guardian Youth ChalleNGe academy do hands-on activities to simulate various disabilities during a Vocational Orientation tour of Local Motors National Harbor on April 19, 2018.
Hands-on Care Station activities simulate various disabilities

For instance, Accessible Olli can recognize visually impaired riders and use audio to communicate with them. For hearing-impaired people, it has an array of visual displays and can even understand sign language. There are also special features to meet the needs of passengers with mobility problems or cognitive impairments such as dementia.

Local Motors uses a combination of additive and subtractive manufacturing to make its vehicles. The students saw a room-sized version of the 3D printers they use in class called the BAAM (Big Area Additive Manufacturing) machine, which deposits layer after layer of carbon fiber-reinforced ABS plastic to form Olli’s body parts. Next to the BAAM is a giant five-axis milling machine that smooths the rough surfaces of the 3D-printed parts.

The company pioneered this production method with the Strati, the first 3D-printed electric car, in 2014. Two years later, it rolled out a drone-guided version in partnership with Mouser Electronics. The students got to see both vehicles on display in the Heritage Showroom.

Capital Guardian Youth ChalleNGe Academy Cadet Kaya Green holds a 3D-printed e-Nable hand assembled during a Vocational Orientation tour of Local Motors National Harbor on April 19, 2018
Capital Guardian Cadet Kaya Green holds a 3D-printed e-Nable hand

Tracye led the cadets through a series of Care Station activities to get them thinking about how people deal with various disabilities and what engineers must consider in designing an autonomous shuttle to serve those customers.

At one station, they had to manipulate a box puzzle toy while blindfolded. At another, students tried to understand what was being said to them while wearing headphones that made hearing impossible. There was an activity to simulate memory problems.

Everyone wanted to try the station demonstrating physical limitations, where they had one of their hands taped up and tried to get the best score in a game of cornhole. Even our Director of Instruction Tom Meeks got into the act, tossing beanbags at the target.   

The tour concluded with Tracye introducing the cadets to another project that combines 3D printing and designing devices for the disabled. They assembled 3D-printed pieces to make e-Nable prosthetic hands. Volunteers for the nonprofit organization Enabling the Future use their 3D-printers to create free hands and arms for disabled people around the world.

More Mind-Expanding Vocational Orientation Events

From National Harbor, the Capital Guardian students headed north to College Park to see the University of Maryland’s Terrapin Works 3D printing facilities. Operations Manager Nathanael Carriere showed many different types of printers and explained the various processes each one uses to create 3D objects. The cadets also got a look inside A. James Clark Hall, the UMD Engineering School’s newest building where Terrapin Works has some of its most advanced 3D printers and scanners.

3D ThinkLink students from South Carolina Youth ChalleNGe Academy visit UNCC's Motorsports Engineering program during Vocational Orientation on April 26, 2018
SCYCA students visit UNCC’s Motorsports Engineering program

The DC students weren’t the only ones who got to see how 3D design and printing can be used to make vehicles. The class from South Carolina Youth ChalleNGe Academy visited the University of North Carolina at Charlotte on April 26 to see the North Carolina Motorsports and Automotive Research Center.

Dr. Jeff Raquet of the Mechanical Engineering Department led the tour of the facility that’s filled with race cars, engines and the equipment engineers use to make them. The school is just a few miles from the Charlotte Motor Speedway and about 15 percent of all NASCAR engineers are UNCC graduates.

The SCYCA students began their day in Charlotte with a tour of Duncan-Parnell, the winner of our 2016 Community Partner Award, to learn about career opportunities in 3D printer maintenance and support. 3D printing products and services are a big part of the work Duncan-Parnell does with construction companies, architects and engineers. The company also provides service and technical support for the Z450 full-color powder bed printer in the 3D ThinkLink Creativity Lab at our Chantilly, Virginia, headquarters.

Prof. David Antol shows Freestate ChalleNGe Academy 3D ThinkLink students the 3D printing lab at Maryland's Harford Community College during Vocational Orientation on April 17, 2018.
David Antol shows Freestate students the 3D printing lab at Maryland’s Harford Community College

Vocational Orientation for the 3D ThinkLink class from Maryland’s Freestate ChalleNGe Academy featured a visit to Harford Community College on April 17. Professor David Antol showed them projects being done in the school’s 3D printing lab and explained the HCC’s Engineering Technology program, which will soon include a certification in 3D printing.

A favorite Vocational Orientation destination for the Freestate students is The Foundery, an industrial makerspace in Baltimore. And the highlight of the tour is always the demonstration done by blacksmith Sam Salvati. Sam says using a forge, anvil and hammer is the original 3D printing. The Freestate cadets got a workout transforming a bar of steel into a large nail with their initials stamped on it.

This class cycle was the first time our students have been to Local Motors, UNCC and Harford Community College. It won’t be the last. The experiences they gave us made this the best series of Vocational Orientation events we’ve done since we started the 3D ThinkLink Initiative five years ago.

Vocational Orientation Opens Young Eyes to Opportunities

Students look at a 3D printed architectural model at 3D Systems in Rock Hill, SC, during 3D ThinkLink Vocational Orientation October 20, 2016

Introducing at-risk youth to 3D design and printing is only one part of YouthQuest’s 3D ThinkLink Initiative. Our larger purpose is to help troubled teens learn to think in new ways and dream big.

One way we do that is through Vocational Orientation events, which are a requirement for completion of the 3D ThinkLink training we provide for National Guard Youth ChalleNGe Programs in South Carolina, Maryland and Washington, DC. Students spend a day touring businesses and universities to see real-world applications for the concepts they’re learning about in class.

During an October 13 Vocational Orientation event, University of Maryland grad student Max Lerner tells 3D ThinkLink students from Maryland and DC about the 3D printers he uses in the Biomaterials and Tissue Engineering Lab.
3D printers in the University of Maryland Biomaterials and Tissue Engineering Lab

Many of the kids we serve have struggled with academics and their life experience is severely limited. Before they enrolled in a ChalleNGe Academy, few imagined themselves pursuing higher education or a career in a STEAM (Science, Technology, Engineering, Art, Math)-related field.

That’s why being in a college lab or a high-tech manufacturing facility for the first time can be a life-changing moment for these at-risk teens. In essays they write about how our 3D ThinkLink training affected their lives, students frequently mention being inspired by something they saw during Vocational Orientation.

In October, our Maryland and DC students enjoyed a full day of eye-opening experiences, starting with a visit to the newly opened City Garage in South Baltimore. The former bus garage has been transformed into a wonderland of innovation, anchored by Under Armour’s Lighthouse, a 35,000-square-foot design and manufacturing center. The UA Lighthouse includes a room equipped with more than 50 cameras for 3D scanning of athletes. Designers use the scans to create individually tailored sportswear. The students also learned that UA uses 3D design and printing to prototype footwear and apparel.

Josh Dunn of Bustin Boards tells 3D ThinkLink students from Maryland and DC how the company designs and builds skateboards during a Vocational Orientation tour in Baltimore on October 13, 2016.
Josh Dunn explains how Bustin Boards makes skateboards

Elsewhere in the City Garage complex, the kids had fun at the Bustin Boards skateboard company. Along with trying out the boards, they discovered that the Moment of Inspiration software they’re learning to use in class is the same type of CAD (Computer Aided Design) program the company’s designers use. That led to a discussion about how CAD skills are needed for both 3D printing, or “additive manufacturing,” in which machines build objects by putting material only where it is needed, and traditional “subtractive manufacturing,” in which machines cut away material to form objects.

All kinds of additive and subtractive manufacturing devices were on display next door at The Foundery, a large makerspace. In the midst of all that modern technology, the kids also got some hands-on experience with one of the oldest manufacturing methods – blacksmithing. After heating, pounding and bending red-hot steel, the kids surely gained an appreciation for 3D software that can turn a simple shape into something useful or decorative with just a few clicks of a mouse.

3D ThinkLink students from South Carolina Youth ChalleNGe Academy examine a 3D printed object during a Vocational Orientation visit at Duncan-Parnell's 3D printing shop in Charlotte on October 20, 2016.
Students visit Duncan-Parnell’s 3D printing shop in Charlotte

Students from South Carolina Youth ChalleNGe Academy also saw additive and subtractive manufacturing processes in action as they visited Duncan-Parnell’s 3D printing department in Charlotte, NC, 3D Systems headquarters in Rock Hill, SC and the University of South Carolina Department of Mechanical Engineering in Columbia.

The medical uses for 3D printing often strike a chord with our 3D ThinkLink students.

The kids from Maryland’s Freestate and DC’s Capital Guardian Youth ChalleNGe Academies were fascinated to see how 3D printing is used to develop things like bone and vascular replacements in the University of Maryland’s Biomaterials and Tissue Engineering Lab.

South Carolina Youth ChalleNGe Academy Cadets look at a display on 3D printing in medicine during Vocational Orientation tour of 3D Systems in Rock Hill, SC, October 20, 2016.
Medical technology display at 3D Systems

At 3D Systems, the South Carolina students learned about the company’s work in the fast-growing specialty of pre-surgery modeling. A 3D Systems team recently worked with doctors at Children’s Hospital at Montefiore in New York who separated baby brothers joined at the head. They were able to plan and practice every step of the complex surgery thanks to precise 3D-printed models made from MRIs and CT scans of the boys’ skulls.

We often remind students that being exposed to new ideas and experiences literally makes their brains grow, as new connections between neurons are formed. Our field trips also open students’ minds and expand their view of what’s possible. Vocational Orientation events make these at-risk teens aware of opportunities they had never imagined. While they may not end up working on the cutting edge of technology, the thinking skills and confidence they develop during their 3D ThinkLink experience will help them make the most of any opportunity they choose to pursue.

YouthQuest Foundation Honors 2016 Award Winners

Co-Founder and President Lynda Mann presents YouthQuest's 2016 Volunteer of the Year Award to AOC's Valerie Hightower in August 4

YouthQuest recognized the Foundation’s leading supporters by presenting awards at our annual VIP Reception on August 4.

Volunteer of the Year

Valerie Hightower from AOC Solutions has been an incredible volunteer supporter of YouthQuest ever since our inception 11 years ago. She has been behind the scenes at every event, providing critical services to make sure administrative and fundraising tasks are executed expertly.

Valerie’s dedication to helping America’s at-risk youth is only surpassed by her devotion to her family, including her daughter Sarah, who also serves as a YouthQuest volunteer.

We are truly grateful for Valerie’s continued support of our efforts and proud to honor her as our 2016 Volunteer of the Year.

Community Partner Award

Duncan-Parnell, a company whose services include 3D printing and prototyping, is the recipient of our 2016 Community Partner Award.

YouthQuest Co-Founder and President Lynda Mann presents the 2016 Community Partner Award to Duncan-Parnell’s Joe Holmberg on August 4.

During our 3D ThinkLink training, students are exposed to both academic and job opportunities in the 3D field. Duncan-Parnell’s 3D specialists make time in their busy schedules to host Vocational Orientation tours of their facility in Charlotte, North Carolina and speak to our students about job opportunities in 3D maintenance and support. This experience provides the students with invaluable insights into potential career paths and allows them to ask specific questions to help them in their decision-making process.

Duncan-Parnell also provides service and technical support for our Z450 powder-bed 3D printer, a key component of the 3D ThinkLink Creativity Lab at our Chantilly, Virginia, headquarters.

Joe Holmberg, product specialist in Duncan-Parnell’s 3D division accepted the award from YouthQuest Co-Founder and President Lynda Mann at our reception.

Strategic Partner Award

YouthQuest Co-Founder and President Lynda Mann presents the 2016 Strategic Partner Award to Bos & Girls Clubs of Greater Washington board member John Ruff (left) and Program Director Patrick Leonard on August 4.YouthQuest began its relationship with The Boys and Girls Clubs of Greater Washington, winner of our 2016 Strategic Partner Award, when we piloted our 3D ThinkLink Initiative at their Culmore Character Club summer camp last year. The project provided key learnings and positioned us to broaden our partnership.

We plan to expand delivery of our 3D ThinkLink Initiative to more of Boys & Girls Club kids, including the integration of 3D ThinkLink into their STEAM (Science, Technology, Engineering, Art and Math) Team initiative, providing more advanced application of our training and technology. We also plan to submit joint grant applications and host a joint fundraising event in the spring of 2017.

Lynda Mann presented the Strategic Partner Award to BGCGW board member John Ruff and Program Director Patrick Leonard.

YouthQuest’s VIP Reception was hosted by Fleming’s Prime Steakhouse & Wine Bar in Tysons Corner, Virginia, and was sponsored by Visa USA.

Students Explore 3D Printing Beyond the Classroom

3D ThinkLink students from DC's Capital Guardian Youth ChalleNGe Academy visit the University of Maryland's Tissue Engineering Lab during Vocational Orientation in April 2016

Vocational Orientation is an important part of YouthQuest’s 3D ThinkLink training because it shows students some of the ways they can use the skills they’re learning in class.

In April, 3D ThinkLink students from Maryland’s Freestate, the District of Columbia’s Capital Guardian and South Carolina Youth ChalleNGe Academies visited businesses and universities to:

  • Deepen their understanding of 3D printing technology;
  • Learn about career opportunities in related fields;
  • Meet people who use 3D design and printing in their occupations;
  • See teamwork, creative thinking and problem solving in action.

At the Rock Hill, S.C., headquarters of our 3D ThinkLink Strategic Partner, 3D Systems, the South Carolina cadets learned about 3D printing’s explosive growth in areas ranging from medicine, automotive and aerospace engineering to fashion and entertainment. Director of Corporate Communications Tim Miller led a tour showing the full line of 3D Systems products and explaining the special applications for each machine. The students, who have only simple, desktop plastic-extrusion 3D printers in their classrooms, were amazed by the variety of printing methods and materials available.

Duncan-Parnell's Camren Summerlin shows students a 3D-printer
Duncan-Parnell’s Camren Summerlin shows students a 3D printer

The SCYCA students began their Vocational Orientation Day with a visit to a business that uses many 3D Systems products in its work with civil engineering clients, Duncan-Parnell in Charlotte, N.C. The staff showed them some of the latest 3D printers and talked about jobs available for operators who have the skills to produce high-quality 3D models. Applications Engineer Camren Summerlin also encouraged the students to consider repairing and maintaining 3D printers as a career.

The day wrapped up in Columbia with a tour of the University of South Carolina’s Department of Mechanical Engineering. Graduate Director Dr. David Rocheleau explained how mechanical engineers “make things and break things” – analyzing the strengths and weakness of materials in research to create better, safer products. In addition to 3D printers, the students saw engineering tools such as a wind tunnel, a century-old milling machine and a huge device that can cut through practically anything using a high-pressure stream of water.

UMD grad student Bao Nguyen explains how this 3D-printed scaffold is used to create a hip bone replacement.
UMD grad student Bao Nguyen explains how this 3D-printed scaffold is used to create a hip bone replacement.

The Maryland and DC students learned about 3D printing’s role in a very different kind of engineering during their visit to the University of Maryland in College Park. They met Laurie Bracaglia, Charlotte Piard, Bao Nguyen and other graduate students in the Tissue Engineering and Biomaterials Lab who are developing innovations such as human bone replacements. The researchers use 3D printing to build delicate forms around which bone cells will grow. The cadets took part in hands-on demonstrations of an emerging technology that would have seemed like science fiction not so long ago.

Our students also discovered how 3D printing fits into the invention process when they  toured Prototype Productions, Inc., in Ashburn, VA, another 3D ThinkLink Strategic Partner. Chief Operating Officer Italo Travez and his staff explained that everyone at PPI – designers, engineers and machine operators – share ideas and work together to find innovative solutions to customers’ needs.

During Vocational Orientation for 3D ThinkLink students from Maryland and DC in April 2016, Prototype Productions COO Italo Travez demonstrates products PPI developed
PPI’s Italo Travez demonstrates some of the products his company developed

Mr. Travez, who emigrated from Ecuador with his family when he was a child, also shared personal stories about what drove him to become a mechanical engineer and how he and his brother, Joe, built their small family business into a state-of-the-art prototyping operation that has developed hundreds of products.

There was even a side-order of innovation during a lunch break at Topgolf Loudoun in Ashburn. Director of Sales Cassandra Taylor led a tour of the facility that puts a high-tech spin on the traditional driving range. Players hit golf balls embedded with RFID (radio frequency identification) chips into targets equipped with sensors that read the chips and send the scoring data back to the players. Although most of the cadets had never touched a golf club, they had fun giving Topgolf a try.

The at-risk teens in our 3D ThinkLink classes typically have a narrow view of the world and their place in it. Many have never been to a high-tech workshop or a major university campus. These Vocational Orientation events help open students’ eyes to what’s possible for them as they plan their next steps into adulthood.

3DThinkLink Students Explore Innovation in Action

Prototype Productions Inc. Co-Founder and CEO Joe Travez with 3DThinkLink students from Capital Guardian Youth ChalleNGe Academy during Vocational Orientation October 15, 2015

Vocational Orientation is an important part of YouthQuest’s 3D ThinkLink Initiative because our program does much more than introduce students to 3D design and printing.

Our goal is to teach at-risk youth to think differently so they can achieve their potential as successful adults. Their brains grow when they are exposed to new things. The more they experience, the more they have to draw on when thinking creatively about solving problems.

Prototype Productions, Inc., our 2015 3D ThinkLink Strategic Partner, teamed up with Topgolf Loudoun this month to provide a valuable Vocational Orientation experience for our students from Maryland’s Freestate ChalleNGe Academy and the District of Columbia’s Capital Guardian Youth ChalleNGe Academy. PPI Co-Founder and CEO Joe Travez organized the October 15 event which focused on innovation.

Innovation in Practice

3DThinkLink students examine 3D-printed objects at Prototype Productions, Inc. during Vocational Orientation
Students examine 3D-printed objects at PPI

As they toured PPI’s headquarters in Ashburn, Virginia, our 3D ThinkLink students discovered that innovative thinking is at the heart of the design, engineering and production work being done there. “Contemplation and action” is how Joe described it to the Cadets.

Chief Technology Officer Ben Feldman explained the ways PPI uses 3D printing, also known as additive manufacturing, along with traditional subtractive manufacturing methods to solve engineering problems.

For example, our students learned how the powered rail system PPI developed for military rifles not only lightens a soldier’s load by as much as 12 pounds by reducing the number of batteries he must carry, but can also be used for sending and receiving potentially lifesaving information on the battlefield.

Another PPI product they saw is a haptic device that mimics a sense of touch for training medical workers to insert IV needles or catheters into patients. Students selected for our advanced immersion training will get to try 3D modeling using haptic devices we recently added to the 3D ThinkLink Lab.

Visiting PPI showed our students some of the ways the technical knowledge and thinking skills they’re learning in class are applied in the working world. It opened their eyes to career paths they might never have considered.

Applied Innovation

From PPI, the group headed to nearby Topgolf Loudoun for a fun, hands-on lesson about innovation in action.

Topgolf Loudoun Facilities Manager Stephen Coffin explains how RFID chip-embedded golf balls are scanned and sorted
Facilities Manager Stephen Coffin explains the innovative technology behind Topgolf

Topgolf puts an imaginative, high-tech spin on the concept of a driving range. The golf balls are embedded with radio frequency identification (RFID) microchips and players try to hit targets in the outfield that are equipped with sensors that read data from the balls. The information is instantly relayed to computers that process the data, tally scores and display the information on players’ monitors.

The three-tiered facility has more than 100 player bays and hundreds of HDTVs, plus big-screen video games and other electronic goodies, all connected to a roomful of computers by miles of cable.

Director of Sales Cassandra Taylor and Facilities Manager Stephen Coffin led a behind-the-scenes tour to explain how everything works. Afterward, the students picked up the clubs and gave it a try. Few of them had ever played golf, but with a little coaching from the Topgolf pros, some of the kids quickly got into the swing of things.

A Capital Guardian ChalleNGe Academy Cadet hits a drive at Topgolf Loudoun during 3D ThinkLink class Vocational Orientation
A student experiences a high-tech twist on golf

It might have looked like just fun and games, but Topgolf was yet another new experience to stimulate creative thinking.

The Maryland and DC students wrapped up their Vocational Orientation Day by visiting the University of Maryland Tissue Engineering and Biomaterials Lab in College Park to see how researchers are using 3D printing to make medical marvels such as blood vessel grafts and bone replacements.

A week later, 25 Cadets from South Carolina Youth ChalleNGe Academy – our largest 3D ThinkLink class ever – toured 3D Systems in Rock Hill, Duncan-Parnell’s 3D printing division in Charlotte and the University of South Carolina’s Department of Mechanical Engineering in Columbia.

Innovation’s Impact

The young people in ChalleNGe programs used to be turned off to education. For any number of reasons, they dropped out or were kicked out of school. They’ve made a commitment to turn their lives around and we’re helping them turn their brains back on.

Spending a day immersed in innovation can be a profound experience for at-risk children. It inspires them to dream big. It reminds them there’s a wide world of possibilities open to them.

We are grateful to all the companies and schools that provide Vocational Orientation tours for our students. In doing so, they are giving back to the community and investing in tomorrow’s workforce.